Well, after saving up for several months, equivocating about my jointer decision, buying the DJ20 X5 from Amazon Tool Crib, and waiting 6 weeks for the back orders to fill, my jointer finally arrived today via ABF Freight. I thought I'd give my experience for those who might benefit from (or be entertained by) it.
(1) ABF was supposed to deliver the item between 1 and 4 PM today, but showed up at 9:30 AM, without calling first. Fortunately, I was home and didn't have to wait around all day for them to show up. If I wasn't home, I would've been PO'ed at ABF, since we arranged the time last week on the phone.
(2) It turns out the driver was the same guy who delivered my Unisaw a few months ago. I tipped him them $15 for helping me unload the saw and getting it up my driveway. This time, my neighbor helped me get the equipment off of the liftgate onto a steel-reinforced truck/dolly with
10" pneumatic tires I built just for such deliveries. The driver seemed to be waiting around for another tip, but since he didn't really help, he got no more than a warm thank you from me.(3) The jointer came in two parts. One was the base and motor in a large cardboard box, with gross weight 130#. It came from China. The box had a small ding in it, but no visible internal damage (I opened the box before the driver left). The other was the jointer head unit, which was crated, net weight 400#. The whole unit was preassembled with the center casting and both tables attached, making this a very long and narrow crate. It came from Taiwan. Multiple shipping labels were on it, with the originating label from Kingcraft Machinery Co. Ltd. in Taichung Hsien, Taiwan, who I suppose built the unit. No visible damage to the unit.
(4) My neighbor and I wheeled both containers on my truck down my backyard hill to the walkout basement door and into my shop. Total time to get the equipment from the truck to my shop was 15 minutes.
(5) The X5 rebate offer allows for a mobile base. I redeemed my TS for one which took two months, so I decided to buy the jointer mobile base earlier, so I would have it at the time of delivery. I will redeem the rebate for the PC router instead. I mounted to motor to the brackets in the base unit without trouble and put it onto the mobile base myself.
(6) I completely uncrated the jointer head unit and was impressed by the way it was packed. The whole jointer was completely sealed in thick plastic with multiple silica bags within. There was a thin layer of dried cosmoline on the infeed/outfeed tables and on the cutterhead, but not the tremendous amount of sticky cosmoline I have been used to in the past. It only took a few minutes to clean everything off.
(7) After cleaning off the tables, I noticed two dents in the outfeed table, much to my disappointment. The dents were not in the cast iron part of the table, though. Rather, they were in the so-called table lip of the outfeed table, which is a separate piece which looks like cast aluminum, rather than iron. One dent was right on the edge of this lip towards the front of the unit, depressed about 1/32 of an inch, as if someone dropped something on it or struck it with something. The other was more like a small surface irregularity about 1/64" deep. I can tell these occurred in Taiwan, because it was obvious to me that someone had try to sand these dented areas. However, there was no way these defects could be remedied with sanding.
(8) I called Delta and informed them of the problem. They told me they could send a serviceman out but this would take "a while" to get someone scheduled. They suggested that I first try to install a replacement of the table lip they would overnight to me. I told them I would be glad to try to install this replacement lip, but it looked like the table had been ground with the lip already on, and I was unsure if I would be able to create a perfectly flat surface where this aluminum lip met the iron table. I also realized it would be a royal pain to install this lip, since the screws holding it on are covered by the cutterhead. They suggested that I turn the jointer head on its back and unbolt the outfeed table from one of the parallelogram rods, pivot it on the other (attached) rod, and get to the screws that way. I wondered whether removing the cutterhead wouldn't be an easier solution.
(9) Any thoughts on any of the above, particularly #8, would be appreciated. I'll give an update when I get the replacement lip.
All in all, I must say the machine is a beauty, but such careless (and selfish) attention is a royal PITA! The production crew obviously saw the defect but still let it go through! Oh, well, I guess it could have been worse...
Thanks, Stu