Recently a friend gave me some plans to build a piece of furniture for him, and I have run into a snag. Now, I'm not an expert woodworker but have made my share of sawdust in the past and am stumped by this. The plans call for a 1/2" thick piece of wood (actually 70 of them) with a 1/4 radius roundover on all edges. The radii need to be full so that each end (which is 1/2" in width) can fit into a fixture to turn a 7/16" round end on them (to fit into corresponding holes already drilled). If I cut the radii on one side, then the bearing has a narrower surface to ride on for the remaining cuts, resulting in a somewhat lopsided radius. I cannot use a fence to hold the correct distance as the parts have curves to them that need to be followed. Any suggestions from the gang here would be MOST welcome at this point. Thanks in advance!
Tim