I built a speaker enclosure out of MDF attaching the sides with PVA glue and brads using butt joints and spraying the surface with automotive primer-surfacer to get a smooth surface. The result was very good, but there was a SLIGHT hint of the butt joint seam at the overlap where one piece of MDF butts with the surface of the other piece. I think there is a slight difference between the porosity of the end vs. the surface or something between the two pieces. I let the two pieces dry for about a week before sanding the edge flat.
I have been experimenting with different methods to hide the seam for future projects. I have tried:
A washcoat of PVA glue covering the edge and the overlap area (first effort not a spectacular success) Using drywall joint compound to fill the inperfections (was not impressed with the result) A coating of superglue spread over the area (this seems to hold promise)
Has any one tried an approach to stabilize the edge fibers of the cut edge? It would appear that might hold the most promise from the superglue result so far.
Any other thoughts?