I am building a kitchen island and I'm using 3.5x3.5 maple legs. I want to put cross pieces into them with mortise and tenon joinery. The cross pieces are 5.5" wide and I was going to use a 3/8" tenon 2" long. Problem is I can't seem to locate a router bit, spiral or straight, that will cut the mortise. Seems like the longest is
1.25". Will that be long enough? Am I making the tenons too long?
3/8 shank x 2" flute scarce but would check Onsrud. "Forget about it" in 1/2" shank solid spirals. Oddly 1/4 shanked solid carbide straight fluted cutters are good to
I use them, would I recommend? I would provided > I am building a kitchen island and I'm using 3.5x3.5 maple legs. =A0I
"End mills" will work in routers and can be had in much longer lengths at:
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I use them exclusively in my Multi-Router, powered by a PC 690 router motor. .
Lots to choose from, so unless you know exactly what you want prepare to spend some time researching.
Otherwise, call Travers, tell them what task you are doing with the end mills and what your needs are, and they will tell you precisely what you need without you having to wade through the countless choices on their web site/catalog.
No, they are not too long; OTOH, 1.25" would be fine too. IMO..
You don't need more than 1.25" cutting length as long as the *total* length of the bit will accomodate the depth you want to cut; after all, you aren't planning on hogging out the entire 2" in one pass, are you?
Eagle America has 3/8 x3" bits as do many other places.
He is cutting a mortice. He cuts the mortice length in "X" passes to 1.25 deep. As he goes deeper than the cutting edge, the chips pass out through the portion of the mortice length already cut just as they do getting to
1.25. It will work just fine, do it with frequency.
thought was, "hey this is more for the bride then myself, so I can get this past the finance committee." Then, now that I have justified the expense I started looking at horizontal tables:
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I saw this and thought it would be a cool project as well:
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I am leaning more toward the horizontal idea as I think I would end up with a much more versatile tool for my money then a dedicated mortise machine. Of course I would need a router motor, but I should be able to find a used one for short money.
The wood for these legs cost me about $240 and a lot of time getting them cut and square, so I don't want to screw this up by being cheap about it.
thought was, "hey this is more for the bride then myself, so I can get this past the finance committee." Then, now that I have justified the expense I started looking at horizontal tables:
formatting link
I saw this and thought it would be a cool project as well:
formatting link
I am leaning more toward the horizontal idea as I think I would end up with a much more versatile tool for my money then a dedicated mortise machine. Of course I would need a router motor, but I should be able to find a used one for short money.
The wood for these legs cost me about $240 and a lot of time getting them cut and square, so I don't want to screw this up by being cheap about it.
Thanks again, what think of my ideas?
--------------------------------- SFWIW.
The mortising machine from Woodcraft above uses a 1/2 HP, 4 pole induction motor which is a much better choice than a router based device which operates with a universal motor.
Hey this is maybe not as versitile as a multi-router or other horizontal router but much fmore fun.. get a swing chisle mortiser. A real must if you are doing through mortises and want squared edges with no extra work.
Two inches is may be overkill on the tenon length.
How thick is the cross piece?
I'm amazed this thread has gone this far and no one has yet suggested creating the mortise with a drill and chisel. You probably already have the drill. A chisel takes up little storage space when you are not using it. Paring the sides of the mortise with a sharp chisel is fun!
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