Grizzly G0555X owner's manual

Grizzly

Industrial, Inc.

MODEL G0555X

14" EXTREME SERIES BANDSAW

OWNER'S MANUAL

(For models manufactured since 9/17)

C US 252923

COPYRIGHT © OCTOBER, 2006 BY GRIZZLY INDUSTRIAL, INC., REVISED AUGUST, 2018 (MN) WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #TR8670 PRINTED IN TAIWAN V4.08.18

WARNING!

This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators.

Failure to read, understand and follow the instructions in this manual may result in fire or serious personal injury—including amputation, electrocution, or death.

The owner of this machine/tool is solely responsible for its safe use. This responsibility includes but is not limited to proper installation in a safe environment, personnel training and usage authorization, proper inspection and maintenance, manual availability and comprehension, application of safety devices, cutting/sanding/grinding tool integrity, and the usage of personal protective equipment.

The manufacturer will not be held liable for injury or property damage from negligence, improper training, machine modifications or misuse.

WARNING!

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.
• Crystalline silica from bricks, cement and other masonry products.
• Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: Work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table of Contents

• INTRODUCTION ........ 2

• Contact Info ........ 2

• Manual Accuracy ........ 2

• Machine Data Sheet ........ 3

• Identification ........ 5

• SECTION 1: SAFETY ........ 6

• Safety Instructions for Machinery ........ 6

• Additional Safety for Bandsaws ........ 8

• SECTION 2: POWER SUPPLY ........ 9

• SECTION 3: SETUP ........ 12

• Needed for Setup ........ 12

• Unpacking ........ 12

• Inventory ........ 13

• Hardware Recognition Chart ........ 14

• Cleanup ........ 15

• Site Considerations ........ 16

• Assembly ........ 17

• Dust Collection ........ 20

• Adjustment Overview ........ 20

• Initial Blade Tracking ........ 20

• Test Run ........ 22

• Tensioning Blade ........ 23

• Adjusting Blade Support Bearings ........ 24

• Adjusting Blade Guide Bearings ........ 25

• Adjusting Positive Stop ........ 26

• Setting Table Tilt Scale to 0° ........ 27

• Leveling Extension Table ........ 27

• Aligning Table ........ 28

• Aligning Fence ........ 28

• SECTION 4: OPERATIONS ........ 29

• Operation Overview ........ 29

• General Overview ........ 30

• Disabling & Locking Switch ........ 30

• Workpiece Inspection ........ 31

• Setting Upper Blade Guide Height ........ 31

• Adjusting Table Tilt ........ 32

• Blade Selection ........ 32

• Blade Care & Break-In ........ 35

• Blade Breakage ........ 35

• Changing Blade ........ 36

• Scale Calibration ........ 37

• Ripping ........ 37

• Crosscutting ........ 38

• Resawing ........ 38

• Cutting Curves ........ 39

• Stacked Cuts ........ 39

• SECTION 5: ACCESSORIES ........ 40

• SECTION 6: MAINTENANCE ........ 42

• Schedule ........ 42

• Cleaning ........ 42

• Lubricating ........ 42

• Redressing Rubber Tires ........ 42

• SECTION 7: SERVICE ........ 43

• Troubleshooting ........ 43

• Tensioning V-Belt ........ 46

• Replacing V-Belt ........ 47

• Shimming Table ........ 48

• Correcting Blade Lead ........ 48

• Calibrating Fence Scale ........ 49

• Wheel Alignment ........ 50

• Blade Tensioner ........ 52

• SECTION 8: WIRING ........ 53

• Wiring Safety Instructions ........ 53

• 110V Wiring Diagram ........ 54

• 220V Wiring Diagram ........ 55

• SECTION 9: PARTS ........ 56

• Main ........ 56

• Table, Fence & Guides ........ 59

• Stand ........ 61

• Labels & Cosmetics ........ 62

• WARRANTY AND RETURNS ........ 65

INTRODUCTION

Contact Info

We stand behind our machines! If you have questions or need help, contact us with the information below. Before contacting, make sure you get the serial number and manufacture date from the machine ID label. This will help us help you faster.

Grizzly Technical Support 1815 W. Battlefield Springfield, MO 65807 Phone: (570) 546-9663 Email: techsupport@grizzly.com

We want your feedback on this manual. What did you like about it? Where could it be improved? Please take a few minutes to give us feedback.

Grizzly Documentation Manager P.O. Box 2069 Bellingham, WA 98227-2069 Email: manuals@grizzly.com

Manual Accuracy

We are proud to provide a high-quality owner’s manual with your new machine!

We made every effort to be exact with the instructions, specifications, drawings, and photographs in this manual. Sometimes we make mistakes, but our policy of continuous improvement also means that sometimes the machine you receive is slightly different than shown in the manual.

If you find this to be the case, and the difference between the manual and machine leaves you confused or unsure about something, check our website for an updated version. We post current manuals and manual updates for free on our website at www.grizzly.com.

Alternatively, you can call our Technical Support for help. Before calling, make sure you write down the Manufacture Date and Serial Number from the machine ID label (see below). This information is required for us to provide proper tech support, and it helps us determine if updated documentation is available for your machine.

-2- G0555X (Mfd. Since 9/17)

MACHINE DATA SHEET

Grizzly Industrial, Inc.®
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0555X 14" EXTREME SERIES BANDSAW

Product Dimensions:

• Weight ........ 236 lbs.
• Width (side-to-side) x Depth (front-to-back) x Height ........ 30 x 26 x 67-1/4 in.
• Footprint (Length x Width) ........ 17-1/4 x 16 in.

Shipping Dimensions:

Carton #1

• Type ........ Cardboard Box
• Content ........ Machine
• Weight ........ 199 Lbs.
• Length x Width x Height ........ 21 x 41 x 20 in.
• Must Ship Upright ........ No

Carton #2

• Type ........ Cardboard Box
• Content ........ Stand
• Weight ........ 60 Lbs.
• Length x Width x Height ........ 17 x 18 x 26 in.
• Must Ship Upright ........ No

Electrical:

• Power Requirement ........ 110V or 220V, Single-Phase, 60 Hz
• Prewired Voltage ........ 110V
• Full-Load Current Rating ........ 15A at 110V, 7.5A at 220V
• Minimum Circuit Size ........ 20A at 110V, 15A at 220V
• Connection Type ........ Cord & Plug
• Power Cord Included ........ Yes
• Power Cord Length ........ 6 ft.
• Power Cord Gauge ........ 14 AWG
• Plug Included ........ Yes
• Included Plug Type ........ 5-15 for 110V
• Recommended Plug Type ........ 6-15 for 220V
• Switch Type ........ ON/OFF Push Button Switch

Motors:

Main

• Horsepower ........ 1.5 HP
• Phase ........ Single-Phase
• Amps ........ 15A/7.5A
• Speed ........ 1725 RPM
• Type ........ TEFC Capacitor-Start Induction
• Power Transfer ........ Belt Drive
• Bearings ........ Shielded & Permanently Lubricated
• Centrifugal Switch/Contacts Type ........ External

G0555X (Mfd. Since 9/17)
-3-

Main Specifications:

Main Specifications

• Bandsaw Size ........ 14 in.
• Max Cutting Width (Left of Blade) ........ 13-1/2 in.
• Max Cutting Width (Left of Blade) w/Fence ........ 12-1/4 in.
• Max Cutting Height (Resaw Height) ........ 6 in.
• Blade Speeds ........ 3000 FPM

Blade Information

• Standard Blade Length ........ 93-1/2 in.
• Blade Length Range ........ 92-1/2 – 93-1/2 in.
• Blade Width Range ........ 1/8 – 3/4 in.
• Type of Blade Guides ........ Ball Bearing
• Guide Post Adjustment Type ........ Manual
• Has Quick-Release ........ Yes

Table Information

• Table Length ........ 14 in.
• Table Width ........ 20-1/2 in.
• Table Thickness ........ 1-1/2 in.
• Table Tilt ........ Left 15, Right 45 deg.
• Table Tilt Adjustment Type ........ Manual
• Floor-to-Table Height ........ 44 in.
• Fence Locking Position ........ Front
• Fence is Adjustable for Blade Lead ........ Yes
• Resaw Fence Attachment Included ........ Yes
• Miter Gauge Included ........ Yes

Construction Materials

• Table ........ Precision Ground Cast Iron
• Trunnion ........ Aluminum
• Fence ........ Extruded Aluminum and Cast Iron
• Base/Stand ........ Pre-Formed Steel
• Frame/Body ........ Cast Iron
• Wheels ........ Computer-Balanced Cast Iron
• Tire ........ Rubber
• Wheel Cover ........ Pre-Formed Steel
• Paint Type/Finish ........ Powder Coating

Other Related Information

• Wheel Diameter ........ 13-3/4 in.
• Wheel Width ........ 1-3/16 in.
• Number of Dust Ports ........ 1
• Dust Port Size ........ 4 in.
• Compatible Mobile Base ........ D2260A

Other Specifications:

• Country of Origin ........ Taiwan
• Warranty ........ 1 Year
• Approximate Assembly & Setup Time ........ 1-1/2 Hours
• Serial Number Location ........ ID Label on Top Cover
• ISO 9001 Factory ........ Yes
• Certified by a Nationally Recognized Testing Laboratory (NRTL) ........ Yes
• Awards ........ Popular Woodworking Best New Tool 2003

-4- G0555X (Mfd. Since 9/17)

Identification

Upper Wheel Guard Blade Tension Knob Guide Post Lock Knob Blade Tracking Knob Blade Tension Scale Switch Fence Fence Lock Handle Lower Wheel Guard Stand Upper Blade Guide Assembly Table Tilt Lock Knob Lower Blade Guide Assembly Table Pin 4" Dust Port Blade Quick Release Lever

WARNING For Your Own Safety, Read Instruction Manual Before Operating Bandsaw a) Wear eye protection. b) Do not remove jammed cutoff pieces until blade has stopped. c) Maintain proper adjustment of blade tension, blade guides, and thrust bearings. d) Adjust upper guide to just clear workpiece. e) Hold workpiece firmly against table.

SECTION 1: SAFETY

For Your Own Safety, Read Instruction Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures. Always use common sense and good judgment.

DANGER Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE This symbol is used to alert the user to useful information about proper operation of the machine.

Safety Instructions for Machinery

WARNING

OWNER’S MANUAL. Read and understand this owner’s manual BEFORE using machine.

TRAINED OPERATORS ONLY. Untrained operators have a higher risk of being hurt or killed. Only allow trained/supervised people to use this machine. When machine is not being used, disconnect power, remove switch keys, or lock-out machine to prevent unauthorized use—especially around children. Make your workshop kid proof!

DANGEROUS ENVIRONMENTS. Do not use machinery in areas that are wet, cluttered, or have poor lighting. Operating machinery in these areas greatly increases the risk of accidents and injury.

MENTAL ALERTNESS REQUIRED. Full mental alertness is required for safe operation of machinery. Never operate under the influence of drugs or alcohol, when tired, or when distracted.

ELECTRICAL EQUIPMENT INJURY RISKS. You can be shocked, burned, or killed by touching live electrical components or improperly grounded machinery. To reduce this risk, only allow qualified service personnel to do electrical installation or repair work, and always disconnect power before accessing or exposing electrical equipment.

DISCONNECT POWER FIRST. Always disconnect machine from power supply BEFORE making adjustments, changing tooling, or servicing machine. This prevents an injury risk from unintended startup or contact with live electrical components.

EYE PROTECTION. Always wear ANSI-approved safety glasses or a face shield when operating or observing machinery to reduce the risk of eye injury or blindness from flying particles. Everyday eyeglasses are NOT approved safety glasses.

-6- G0555X (Mfd. Since 9/17)

⚠WARNING

WEARING PROPER APPAREL. Do not wear clothing, apparel or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to reduce risk of slipping and losing control or accidentally contacting cutting tool or moving parts.

HAZARDOUS DUST. Dust created by machinery operations may cause cancer, birth defects, or long-term respiratory damage. Be aware of dust hazards associated with each workpiece material. Always wear a NIOSH-approved respirator to reduce your risk.

HEARING PROTECTION. Always wear hearing protection when operating or observing loud machinery. Extended exposure to this noise without hearing protection can cause permanent hearing loss.

REMOVE ADJUSTING TOOLS. Tools left on machinery can become dangerous projectiles upon startup. Never leave chuck keys, wrenches, or any other tools on machine. Always verify removal before starting!

USE CORRECT TOOL FOR THE JOB. Only use this tool for its intended purpose—do not force it or an attachment to do a job for which it was not designed. Never make unapproved modifications—modifying tool or using it differently than intended may result in malfunction or mechanical failure that can lead to personal injury or death!

AWKWARD POSITIONS. Keep proper footing and balance at all times when operating machine. Do not overreach! Avoid awkward hand positions that make workpiece control difficult or increase the risk of accidental injury.

CHILDREN & BYSTANDERS. Keep children and bystanders at a safe distance from the work area. Stop using machine if they become a distraction.

GUARDS & COVERS. Guards and covers reduce accidental contact with moving parts or flying debris. Make sure they are properly installed, undamaged, and working correctly BEFORE operating machine.

FORCING MACHINERY. Do not force machine. It will do the job safer and better at the rate for which it was designed.

NEVER STAND ON MACHINE. Serious injury may occur if machine is tipped or if the cutting tool is unintentionally contacted.

STABLE MACHINE. Unexpected movement during operation greatly increases risk of injury or loss of control. Before starting, verify machine is stable and mobile base (if used) is locked.

USE RECOMMENDED ACCESSORIES. Consult this owner’s manual or the manufacturer for recommended accessories. Using improper accessories will increase the risk of serious injury.

UNATTENDED OPERATION. To reduce the risk of accidental injury, turn machine OFF and ensure all moving parts completely stop before walking away. Never leave machine running while unattended.

MAINTAIN WITH CARE. Follow all maintenance instructions and lubrication schedules to keep machine in good working condition. A machine that is improperly maintained could malfunction, leading to serious personal injury or death.

DAMAGED PARTS. Regularly inspect machine for damaged, loose, or mis-adjusted parts—or any condition that could affect safe operation. Immediately repair/replace BEFORE operating machine. For your own safety, DO NOT operate machine with damaged parts!

MAINTAIN POWER CORDS. When disconnecting cord-connected machines from power, grab and pull the plug—NOT the cord. Pulling the cord may damage the wires inside. Do not handle cord/plug with wet hands. Avoid cord damage by keeping it away from heated surfaces, high traffic areas, harsh chemicals, and wet/damp locations.

EXPERIENCING DIFFICULTIES. If at any time you experience difficulties performing the intended operation, stop using the machine! Contact our Technical Support at (570) 546-9663.

Additional Safety for Bandsaws

⚠WARNING

Serious cuts, amputation, or death can occur from contact with the moving saw blade during operation or if blade breakage occurs. To reduce this risk, anyone operating this machine MUST completely heed the hazards and warnings below.

HAND PLACEMENT. Placing hands or fingers in line with blade during operation may result in serious injury if hands slip or workpiece moves unexpectedly. Do not position fingers or hands in line with blade, and never reach under table while blade is moving.

SMALL/NARROW WORKPIECES. If hands slip during a cut while holding small workpieces with fingers, serious personal injury could occur. Always support/feed small or narrow workpieces with push sticks, push blocks, jig, vise, or some type of clamping fixture.

BLADE SPEED. Cutting workpiece before blade is at full speed could cause blade to grab workpiece and pull hands into blade. Allow blade to reach full speed before starting cut. DO NOT start machine with workpiece contacting blade.

FEED RATE. To avoid risk of workpiece slipping and causing operator injury, always feed stock evenly and smoothly.

BLADE CONDITION. Dull blades require more effort to perform cut, increasing risk of accidents. Do not operate with dirty, dull, cracked or badly worn blades. Inspect blades for cracks and missing teeth before each use. Always maintain proper blade tension and tracking while operating.

CLEARING JAMS AND CUTOFFS. Always stop bandsaw and disconnect power before clearing scrap pieces that get stuck between blade and table insert. Use brush or push stick, not hands, to clean chips/cutoff scraps from table.

BLADE CONTROL. To avoid risk of injury due to blade contact, always allow blade to stop on its own. DO NOT try to stop or slow blade with your hand or the workpiece.

GUARDS/COVERS. Blade guards and covers protect operator from the moving bandsaw blade. The wheel covers protect operator from getting entangled with rotating wheels or other moving parts. ONLY operate this bandsaw with blade guard in proper position and wheel covers completely closed.

BLADE REPLACEMENT. To avoid mishaps that could result in operator injury, make sure blade teeth face down toward table and blade is properly tensioned and tracked before operating.

UPPER BLADE GUIDE SUPPORT. To reduce exposure of operator to blade and provide maximum blade support while cutting, keep upper blade guides adjusted to just clear workpiece.

CUTTING TECHNIQUES. To avoid blade getting pulled off wheels or accidentally breaking and striking operator, always turn bandsaw OFF and wait for blade to come to a complete stop before backing workpiece out of blade. DO NOT back workpiece away from blade while bandsaw is running. DO NOT force or twist blade while cutting, especially when sawing small curves. This could result in blade damage or breakage.

WORKPIECE SUPPORT. To maintain maximum control and reduce risk of blade contact/breakage, always ensure adequate support of long/large workpieces. Always keep workpiece flat and firm against table/fence when cutting to avoid loss of control. If necessary, use a jig or other work-holding device.

WORKPIECE MATERIAL. This machine is intended for cutting natural and man-made wood products, and laminate covered wood products. This machine is NOT designed to cut metal, glass, stone, tile, etc.

SECTION 2: POWER SUPPLY

Availability

Before installing the machine, consider the availability and proximity of the required power supply circuit. If an existing circuit does not meet the requirements for this machine, a new circuit must be installed. To minimize the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards.

WARNING Electrocution, fire, shock, or equipment damage may occur if machine is not properly grounded and connected to power supply.

Full-Load Current Rating

The full-load current rating is the amperage a machine draws at 100% of the rated output power. On machines with multiple motors, this is the amperage drawn by the largest motor or sum of all motors and electrical devices that might operate at one time during normal operations.

• Full-Load Current Rating at 110V ........ 15 Amps
• Full-Load Current Rating at 220V ........ 7.5 Amps

The full-load current is not the maximum amount of amps that the machine will draw. If the machine is overloaded, it will draw additional amps beyond the full-load rating.

If the machine is overloaded for a sufficient length of time, damage, overheating, or fire may result—especially if connected to an undersized circuit. To reduce the risk of these hazards, avoid overloading the machine during operation and make sure it is connected to a power supply circuit that meets the specified circuit requirements.

Circuit Information

A power supply circuit includes all electrical equipment between the breaker box or fuse panel in the building and the machine. The power supply circuit used for this machine must be sized to safely handle the full-load current drawn from the machine for an extended period of time. (If this machine is connected to a circuit protected by fuses, use a time delay fuse marked D.)

CAUTION For your own safety and protection of property, consult an electrician if you are unsure about wiring practices or electrical codes in your area.

Note: Circuit requirements in this manual apply to a dedicated circuit—where only one machine will be running on the circuit at a time. If machine will be connected to a shared circuit where multiple machines may be running at the same time, consult an electrician or qualified service personnel to ensure circuit is properly sized for safe operation.

Circuit Requirements for 110V

This machine is prewired to operate on a power supply circuit that has a verified ground and meets the following requirements:

• Nominal Voltage ........ 110V, 115V, 120V
• Cycle ........ 60 Hz
• Phase ........ Single-Phase
• Power Supply Circuit ........ 20 Amps
• Plug/Receptacle ........ NEMA 5-15

Circuit Requirements for 220V

This machine can be converted to operate on a power supply circuit that has a verified ground and meets the requirements listed below. (Refer to Voltage Conversion instructions for details.)

• Nominal Voltage ........ 208V, 220V, 230V, 240V
• Cycle ........ 60 Hz
• Phase ........ Single-Phase
• Power Supply Circuit ........ 15 Amps
• Plug/Receptacle ........ NEMA 6-15

Grounding Requirements

This machine MUST be grounded. In the event of certain malfunctions or breakdowns, grounding reduces the risk of electric shock by providing a path of least resistance for electric current.

For 110V operation: This machine is equipped with a power cord that has an equipment-grounding wire and a grounding plug (see following figure). The plug must only be inserted into a matching receptacle (outlet) that is properly installed and grounded in accordance with all local codes and ordinances.

Figure 1. Typical 5-15 plug and receptacle.

CAUTION

! SHOCK HAZARD! Two-prong outlets do not meet the grounding requirements for this machine. Do not modify or use an adapter on the plug provided—if it will not fit the outlet, have a qualified electrician install the proper outlet with a verified ground.

For 220V operation: The plug specified under "Circuit Requirements for 220V" on the previous page has a grounding prong that must be attached to the equipment-grounding wire on the included power cord. The plug must only be inserted into a matching receptacle (see following figure) that is properly installed and grounded in accordance with all local codes and ordinances.

Figure 2. Typical 6-15 plug and receptacle.

Improper connection of the equipment-grounding wire can result in a risk of electric shock. The wire with green insulation (with or without yellow stripes) is the equipment-grounding wire. If repair or replacement of the power cord or plug is necessary, do not connect the equipment-grounding wire to a live (current carrying) terminal.

Check with a qualified electrician or service personnel if you do not understand these grounding requirements, or if you are in doubt about whether the tool is properly grounded. If you ever notice that a cord or plug is damaged or worn, disconnect it from power, and immediately replace it with a new one.

Extension Cords

We do not recommend using an extension cord with this machine. If you must use an extension cord, only use it if absolutely necessary and only on a temporary basis.

Extension cords cause voltage drop, which can damage electrical components and shorten motor life. Voltage drop increases as the extension cord size gets longer and the gauge size gets smaller (higher gauge numbers indicate smaller sizes).

Any extension cord used with this machine must be in good condition and contain a ground wire and matching plug/receptacle. Additionally, it must meet the following size requirements:

• Minimum Gauge Size ........ 14 AWG
• Maximum Length (Shorter is Better) ........ 50 ft.

Work Lamp

The work lamp included with this machine is not part of the electrical wiring of the machine. The lamp must be connected to a separate grounded 120V circuit that accepts the included 5-15 plug.

Use only a replacement light bulb that is rated 40 watts or below. When changing the light bulb, always disconnect the lamp from power and wait for the bulb to cool.

CAUTION The work lamp is only designed to safely operate with 120V power. Always disconnect the work lamp from power and wait for the light bulb to cool before replacing the bulb.

Voltage Conversion

The voltage conversion MUST be performed by an electrician or qualified service personnel.

To perform the voltage conversion, install the correct plug and rewire the motor to the new voltage, according to the provided wiring diagram on Page 55.

The START/STOP switch is a dual-voltage switch (110V/220V) and does not need to be re-wired or replaced.

Note: If the diagram included on the motor conflicts with the one in this manual, the motor may have changed since the manual was printed. Use the diagram provided inside the motor wiring junction box.

To convert machine to 220V:

1. DISCONNECT MACHINE FROM POWER!
2. Replace the 5-15 plug on the power cord with a 6-15 plug.
3. Re-wire the motor as illustrated in the wiring diagram on Page 55.

WARNING To reduce the risk of electrocution, fire, or equipment damage, installation work and electrical wiring must be done by an electrician or qualified service personnel in accordance with all applicable codes and standards, including the National Electric Code (NEC) and the Occupational Safety and Health Administration (OSHA) regulations.

SECTION 3: SETUP

Needed for Setup

The following items are needed, but not included, for the setup/assembly of this machine.

Unpacking

This machine was carefully packaged for safe transport. When unpacking, separate all enclosed items from packaging materials and inspect them for shipping damage. If items are damaged, please call us immediately at (570) 546-9663.

IMPORTANT: Save all packaging materials until you are completely satisfied with the machine and have resolved any issues between Grizzly or the shipping agent. You MUST have the original packaging to file a freight claim. It is also extremely helpful if you need to return your machine later.

-12- G0555X (Mfd. Since 9/17)

Inventory

The following is a list of items shipped with your machine. Before beginning setup, lay these items out and inventory them.

If any non-proprietary parts are missing (e.g. a nut or a washer), we will gladly replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Main Components (Figure 3)

Fasteners and Tools (not shown)

• Rubber Feet (Stand) ........ 4

• Hex Nuts 3/8-16 (Feet/Stand) ........ 8

• Flat Washers 10mm (Feet/Stand) ........ 8

• Hex Bolts M8-1.25 x 35 (Bandsaw/Stand) ........ 4

• Flat Washers 8mm (Bandsaw/Stand) ........ 8

• Lock Washers 8mm (Bandsaw/Stand) ........ 4

• Hex Nuts M8-1.25 (Bandsaw/Stand) ........ 4

• Hex Bolts M8-1.25 x 30 (Trunnion Base) ... 2

• Lock Washers 8mm (Trunnion Base) ........ 2

• Hex Bolt M8-1.25 x 80 (Positive Stop) ........ 1

• Hex Nut M8-1.25 (Positive Stop) ........ 1

• Spacers (Lever Board) ........ 4

• Cap Screws M8-1.25 x 60 (Lever Board) .. 4

• Hex Nuts M8-1.25 (Lever Board) ........ 4

• Set Screws M8-1.25 x 20 (Lever Board) ........ 4

• Cap Screws M6-1 x 25 (Lever Board) ........ 4

• Lock Washers 6mm (Lever Board) ........ 4

• Flat Washers 6mm (Lever Board) ........ 4

• Knobs M10-1.5 (Table) ........ 2

• Hex Bolts M6-1 x 20 (Front Rail) ........ 2

• Flat Washers 6mm (Front Rail) ........ 2

• Lock Washers 6mm (Front Rail) ........ 2

• Cap Screws M6-1 x 16 (Rear Rails) ........ 2

• Lock Handle M8-1.25 x 20 (Fence) ........ 1

• Hex Nut M8-1.25 (Fence) ........ 1

• Moving Plate (Resaw) ........ 1

• Lock Handle M8-1.25 x 44 (Resaw) ........ 1

• Flat Washer 8mm (Resaw) ........ 1

• Hex Wrenches 3, 4, 5mm ........ 1 Each

Figure 3. Main components inventory.

NOTICE

If you cannot find an item on this list, carefully check around/inside the machine and packaging materials. Often, these items get lost in packaging materials while unpacking or they are pre-installed at the factory.

Hardware Recognition Chart

USE THIS CHART TO MATCH UP HARDWARE DURING THE INVENTORY AND ASSEMBLY PROCESS.

MEASURE BOLT DIAMETER BY PLACING INSIDE CIRCLE

• #10
• 1/4"
• 5/16"
• 3/8"
• 7/16"
• 1/2"
• 4mm
• 5mm
• 6mm
• 8mm
• 10mm
• 12mm
• 16mm

Hex Wrench Phillips Head Screw Flat Head Screw Flat Head Cap Screw Cap Screw Carriage Bolt Flange Bolt Button Head Screw Tap Screw External Retaining Ring Internal Retaining Ring E-Clip Set Screw Hex Bolt Key Flat Washer Lock Washer Hex Nut Lock Nut Wing Nut

LINES ARE 1MM APART

• 5mm
• 10mm
• 15mm
• 20mm
• 25mm
• 30mm
• 35mm
• 40mm
• 45mm
• 50mm
• 55mm
• 60mm
• 65mm
• 70mm
• 75mm

LINES ARE 1/16" INCH APART

• 1/4"
• 3/8"
• 1/2"
• 5/8"
• 5/16"
• 7/16"
• 9/16"
• 3/4"
• 7/8"
• 1"
• 1 1/4"
• 1 1/2"
• 1 3/4"
• 2
• 2 1/4"
• 2 1/2"
• 2 3/4"
• 3

WASHERS ARE MEASURED BY THE INSIDE DIAMETER

-14- G0555X (Mfd. Since 9/17)

Cleanup

The unpainted surfaces of your machine are coated with a heavy-duty rust preventative that prevents corrosion during shipment and storage. This rust preventative works extremely well, but it will take a little time to clean.

Be patient and do a thorough job cleaning your machine. The time you spend doing this now will give you a better appreciation for the proper care of your machine's unpainted surfaces.

There are many ways to remove this rust preventative, but the following steps work well in a wide variety of situations. Always follow the manufacturer's instructions with any cleaning product you use and make sure you work in a well-ventilated area to minimize exposure to toxic fumes.

Before cleaning, gather the following:

• Disposable rags
• Cleaner/degreaser (WD•40 works well)
• Safety glasses & disposable gloves
• Plastic paint scraper (optional)

Basic steps for removing rust preventative:

1. Put on safety glasses.
2. Coat the rust preventative with a liberal amount of cleaner/degreaser, then let it soak for 5–10 minutes.
3. Wipe off the surfaces. If your cleaner/degreaser is effective, the rust preventative will wipe off easily. If you have a plastic paint scraper, scrape off as much as you can first, then wipe off the rest with the rag.
4. Repeat Steps 2–3 as necessary until clean, then coat all unpainted surfaces with a quality metal protectant to prevent rust.

Gasoline and petroleum products have low flash points and can explode or cause fire if used to clean machinery. Avoid using these products to clean machinery.

Many cleaning solvents are toxic if inhaled. Only work in a well-ventilated area.

NOTICE

Avoid harsh solvents like acetone or brake parts cleaner that may damage painted surfaces. Always test on a small, inconspicuous location first.

T23692—Orange Power Degreaser A great product for removing the waxy shipping grease from the non-painted parts of the machine during clean up.

Figure 4. T23692 Orange Power Degreaser.

Site Considerations

Weight Load

Refer to the Machine Data Sheet for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equipment that may be installed on the machine, and the heaviest workpiece that will be used. Additionally, consider the weight of the operator and any dynamic loading that may occur when operating the machine.

Space Allocation

Consider the largest size of workpiece that will be processed through this machine and provide enough space around the machine for adequate operator material handling or the installation of auxiliary equipment. With permanent installations, leave enough space around the machine to open or remove doors/covers as required by the maintenance and service described in this manual. See below for required space allocation.

CAUTION Children or untrained people may be seriously injured by this machine. Only install in an access restricted location.

Physical Environment

The physical environment where the machine is operated is important for safe operation and longevity of machine components. For best results, operate this machine in a dry environment that is free from excessive moisture, hazardous chemicals, airborne abrasives, or extreme conditions. Extreme conditions for this type of machinery are generally those where the ambient temperature range exceeds 41°–104°F; the relative humidity range exceeds 20%–95% (non-condensing); or the environment is subject to vibration, shocks, or bumps.

Electrical Installation

Place this machine near an existing power source. Make sure all power cords are protected from traffic, material handling, moisture, chemicals, or other hazards. Make sure to leave enough space around machine to disconnect power supply or apply a lockout/tagout device, if required.

Lighting

Lighting around the machine must be adequate enough that operations can be performed safely. Shadows, glare, or strobe effects that may distract or impede the operator must be eliminated.

Figure 5. Minimum working clearances.

Assembly

The machine must be fully assembled before it can be operated. Before beginning the assembly process, refer to Needed for Setup and gather all listed items. To ensure the assembly process goes smoothly, first clean any parts that are covered or coated in heavy-duty rust preventative (if applicable).

To assemble bandsaw:

1. Install rubber feet into bottom of cabinet stand, as shown in Figure 6, with 3/8-16 hex nuts and 10mm flat washers.

Figure 6. Rubber foot order of installation.

2. Level cabinet stand by adjusting feet up or down, then tighten hex nuts against stand to secure feet in place.

CAUTION
The bandsaw is heavy and awkward to lift. Get assistance from another person when lifting.

3. Get an assistant to help you lift the bandsaw and place it on top of the stand.

4. Line up mounting holes on bandsaw base with those on stand.

5. Secure bandsaw to stand with (4) M8-1.25 x 35 hex bolts, (8) 8mm flat washers, (4) 8mm lock washers, and (4) M8-1.25 hex nuts (see Figure 7).

Figure 7. Bandsaw mounted to stand.

6. Fasten trunnion base to bandsaw, as shown in Figure 8, with (2) M8-1.25 x 30 hex bolts and (2) 8mm lock washers.

Figure 8. Installing trunnion base.

7. Thread (1) M8-1.25 hex nut halfway up M8-1.25 x 80 hex bolt.

8. Thread the M8-1.25 x 80 hex bolt (a.k.a. positive stop bolt) into trunnion base so it is installed similar to Figure 9.

Figure 9. Shows positive stop bolt installed.

9. Attach lever board to bandsaw body with (4) spacers and (4) M8-1.25 x 60 cap screws, as shown in Figure 10.

Figure 10. Lever body attached.

10. Thread four set screws into lever board from underneath until they are flush with top of lever board (see Figure 11), then thread M8-1.25 hex nuts up set screws and against lever board.

Note: The hex nuts act to lock the set screws in place once they are positioned, so they do not vibrate loose during operation.

Figure 11. Set screws installed in lever board (3 of 4 shown).

11. Attach extension table to lever board with (4) M6-1 x 25 cap screws, (4) 6mm flat washers, and (4) 6mm lock washers (see Figure 12). Only thread cap screws in halfway for now (adjustments to extension table will be made later).

Figure 12. Extension table installed.

12. Remove table insert from center of table and remove table pin from end of table slot.

13. Fit table around blade and rest table trunnions on trunnion base, making sure trunnion bolts are hanging out of bottom of trunnion base.

14. Thread (2) M10-1.5 knobs onto the trunnion bolts hanging through bottom of trunnion base, as illustrated in Figure 13.

Figure 13. Table installation on trunnion base.

15. Place table insert in center of table, so it sits flush with table top surface.

16. Insert pin into end of table slot.

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17. Fasten front fence rail to front of bandsaw table with (2) M6-1 x 20 hex bolts, (2) 6mm lock washers, and (2) 6mm flat washers, as shown in Figure 14.

Figure 14. Fastening front fence rail to table.

18. Fasten rear fence rail to back of bandsaw with (2) M6-1 x 16 cap screws.

19. Thread M8-1.25 hex nut from hardware bag onto fence handle threads, then thread fence handle into fence.

20. Tighten hex nut (already on the fence handle threads) down to fence body to keep fence handle from rotating.

21. Pull fence handle up and place fence on the front fence rail, as shown in Figure 15.

Figure 15. Installing fence onto rails.

22. Push fence handle down to lock fence in position.

23. Insert lock handle with washer through hole in fence and attach moving plate (see Figure 16) on other side.

24. Slide resaw fence over moving plate as shown in Figure 16. Center it with original fence, then lock it in position by tightening lock handle.

Figure 16. Installing resaw fence.

25. Install a light bulb that is rated for the wired voltage of the machine. The bulb must not exceed 60W.

Dust Collection

CAUTION

This machine creates a lot of wood chips/ dust during operation. Breathing airborne dust on a regular basis can result in permanent respiratory illness. Reduce your risk by wearing a respirator and capturing the dust with a dust-collection system.

Recommended CFM at Dust Port: 400 CFM Do not confuse this CFM recommendation with the rating of the dust collector. To determine the CFM at the dust port, you must consider these variables: (1) CFM rating of the dust collector, (2) hose type and length between the dust collector and the machine, (3) number of branches or wyes, and (4) amount of other open lines throughout the system. Explaining how to calculate these variables is beyond the scope of this manual. Consult an expert or purchase a good dust collection "how-to" book.

To connect dust collection system to machine:

1. Fit 4" dust hose over dust port, as shown in Figure 17, and secure in place with a hose clamp.
2. Tug hose to make sure it does not come off.

Note: A tight fit is necessary for proper performance.

Figure 17. Dust hose attached to dust port.

Adjustment Overview

The bandsaw is one of the most versatile woodworking machines. However, it has multiple components that must be properly adjusted for the best cutting results.

For practical and safety reasons, some adjustments and test operations must be performed before performing other necessary adjustments. Below is an overview of all the adjustments and the order in which they should be performed:

1. Initial Blade Tracking
2. Test Run
3. Tension Blade
4. Adjusting Blade Support Bearings
5. Adjusting Blade Guide Bearings
6. Table Tilt Calibration
7. Aligning Table
8. Aligning Fence

Initial Blade Tracking

"Tracking" refers to how the blade rides on the bandsaw wheels. Proper tracking is important for maintaining bandsaw adjustments, achieving correct blade tension, and cutting accurately. Improper tracking reduces cutting accuracy, causes excess vibrations, and places stress on the blade and other bandsaw components. The shape of the wheels and the orientation of the wheels in relation to each other determine how the blade tracks.

WARNING

Serious personal injury can occur if the machine starts while your hand is touching the bandsaw wheel during tracking adjustments. Disconnect power from the bandsaw before performing blade tracking adjustments.

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Bandsaw wheels are either flat or crowned and both shapes track differently. This bandsaw has crowned wheels. As the wheels spin, a properly tracking blade naturally tracks at the center of the wheel (see Figure 18).

Figure 18. Blade centered on crown of wheel.

Blade tracking is primarily affected by the tilt of the upper wheel, known as “center tracking.” However, the alignment of both wheels plays an important part as well (see Wheel Alignment on Page 50 for more details).

The wheels on this bandsaw were aligned at the factory, so center tracking is the only adjustment that needs to be checked/performed when the saw is new.

To set blade center tracking:

1. DISCONNECT MACHINE FROM POWER!

2. Adjust upper and lower blade guides away from blade (refer to Adjusting Blade Guide Bearings on Page 25 for detailed instructions).

   Note: When adjusting blade tracking for test run in this procedure, blade must have a reasonable amount of tension to simulate operating conditions. After test run is successfully completed, you will perform a thorough version of the following steps to more accurately tension the blade.

3. Pull blade tension quick-release lever down (as viewed from rear of machine) to apply tension to blade (see Figure 19).

4. Use tension knob on top of the bandsaw to bring upper edge of indicator block to appropriate blade tension scale mark for blade width (see Figure 19).

   Note: A 3⁄8" wide blade is shipped with the machine when new.

Figure 19. Tension applied for a 3⁄8" blade.

5. Open upper wheel cover, rotate upper wheel by hand several times and watch where blade rides on wheel crown (see Figure 18 for an illustration of this concept).

   —If blade rides in center of upper wheel and is centered on wheel crown, it is properly tracking and you are done with this procedure—proceed to Test Run on Page 22.

   —If blade is NOT properly tracking, then continue with this procedure to adjust it.

6. Loosen wing nut on tracking knob (see Figure 20).

Figure 20. Tracking knob and wing nut for blade tracking controls.

7. Spin upper wheel with one hand and slowly adjust tracking knob with other hand until blade consistently tracks in center of wheel.

8. Tighten wing nut to lock setting, then spin upper wheel several times to confirm proper tracking. If necessary, repeat adjustment procedure until blade is tracking properly.

9. Re-adjust blade guide bearings toward blade (refer to Adjusting Blade Guide Bearings on Page 25 for detailed instructions).

10. Close and secure upper wheel cover before operating bandsaw.

Test Run

Once assembly is complete, test run the machine to ensure it is properly connected to power and safety components are functioning correctly.

If you find an unusual problem during the test run, immediately stop the machine, disconnect it from power, and fix the problem BEFORE operating the machine again. The Troubleshooting table in the SERVICE section of this manual can help.

The Test Run consists of verifying the following:

1. The motor powers up and runs correctly, and
2. the safety disabling mechanism on the switch works correctly.

!WARNING Serious injury or death can result from using this machine BEFORE understanding its controls and related safety information. DO NOT operate, or allow others to operate, machine until the information is understood.

!WARNING DO NOT start machine until all preceding setup instructions have been performed. Operating an improperly set up machine may result in malfunction or unexpected results that can lead to serious injury, death, or machine/property damage.

To test run machine:

1. Clear all setup tools away from machine.

2. Connect machine to power supply.

3. Turn machine ON, verify motor operation, and then turn machine OFF.

The motor should run smoothly and without unusual problems or noises.

4. Insert disabling pin or padlock through switch button (see Figure 21).

Figure 21. Switch disabling padlock inserted into ON button.

5. Try to start machine by pressing switch button.

Machine should NOT start. If it does start, the switch disabling feature is not functioning properly and the switch must be replaced.

Tensioning Blade

A properly tensioned blade is essential for making accurate cuts, maximizing blade life, and making other bandsaw adjustments. However, a properly tensioned blade will not compensate for cutting problems caused by excessive feed rate, hardness variations between workpieces, and improper blade selection.

Optimal cutting results for any type of workpiece are achieved through a combination of correct blade selection, proper blade tension, properly adjusted blade guides and other bandsaw components, and using an appropriate feed rate.

Improper blade tension is unsafe, produces inaccurate and inconsistent results, and introduces unnecessary wear on bandsaw components. Over-tensioning the blade increases the chance of the blade breaking or wheel misalignment. Under-tensioned blades wander excessively while cutting and will not track properly during operation.

The method used to tension the blade is often a matter of preference. This manual describes two methods: the flutter method and the deflection method. Either method will help you properly tension the blade. Experience and personal preference will help you decide which method you prefer.

Note: Tensioning the blade before the Test Run was an approximate tension. The following procedures fine-tune the blade tension.

The Flutter Method

Using the flutter method, you intentionally loosen the blade until it just passes the point of being too loose (when it begins to flutter). Then you gradually tighten the blade until proper tension is reached.

To tension bandsaw blade using flutter method:

1. DISCONNECT MACHINE FROM POWER.
2. Make sure blade is properly center tracking (refer to Blade Tracking on Page 20 for instructions).
3. Raise guide post all the way up and move upper and lower guide bearings away from blade (refer to Adjusting Blade Guide Bearings on Page 25).
4. Engage blade tension quick release lever to apply tension to blade.
5. Connect bandsaw to power, and turn bandsaw ON.
6. Using blade tension adjustment knob, slowly decrease blade tension until you see the blade start to flutter.
7. Slowly increase tension until blade stops fluttering, then tighten blade tension adjustment knob and additional 1/8 to 1/4 turn.
8. View tension gauge and use that as a guide for tensioning that specific blade size in the future.

Note: Do not rely on this setting for other blades or for long periods of time because all blades require specific tensioning and stretch with use. If you notice a decrease in performance at the setting repeat this procedure.

With extended use, blade tensioning system may need to be reset. Refer to Resetting Blade Tensioner in the Service section in this manual for details.

9. Disconnect bandsaw from power.
10. Re-adjust blade guides (refer to Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings on Pages 24–25 for instructions).

The Deflection Method

The deflection method is much more subjective than the flutter method. Each blade will deflect differently and every user will determine what "moderate pressure" means. The following are general guidelines for tensioning the blade with this method.

To tension bandsaw blade using deflection method:

1. DISCONNECT MACHINE FROM POWER.

2. Make sure blade is properly tracking (refer to Initial Blade Tracking on Page 20 for instructions).

3. Raise guide post all the way up and move upper and lower guide bearings away from the blade.

4. Set blade tension quick release lever to apply tension to the blade.

5. Using moderate pressure, push the center of blade sideways.

   —If blade deflects approximately 1/4" it is properly tensioned. Proceed to Step 7.

   —If blade deflects less than 1/4" it is over-tensioned. Turn blade tensioning knob counter clockwise two full turns and repeat Step 6.

   —If the blade deflects 1/4" or more, it is under-tensioned. Apply tension to blade incrementally and repeat Step 6 until properly tensioned.

6. Re-adjust blade guides (refer to Adjusting Blade Support Bearings and Adjusting Blade Guide Bearings beginning on this page for instructions).

NOTICE

When using different size blades, the blade tensioning system may need to be reset for correct operation.

Adjusting Blade Support Bearings

The support bearings are positioned behind the blade on the blade guides and prevent it from deflecting backward during cutting operations. Proper adjustment of the support bearings is an important part of making accurate cuts and keeps the blade teeth from coming in contact with the blade guides while cutting, which will bend the "tooth set" of the blade teeth and ruin the cutting effectiveness of the blade.

There are support bearings on the upper and lower blade guide assemblies. Both adjust in the same manner.

IMPORTANT: Make sure the blade is tracking and tensioned correctly before performing this procedure.

Items Needed

To adjust support bearings:

1. DISCONNECT MACHINE FROM POWER!

2. Familiarize yourself with support bearing controls shown in Figure 22.

Figure 22. Support bearing controls.

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3. Loosen guide assembly lock bolt (see Figure 22) so that support bearing can be rotated perpendicular to blade in next step.

4. Rotate blade guide assembly until the face of support bearing is perpendicular to blade, as shown in Figure 23.

Figure 23. The face of the support bearing must be perpendicular (90°) to the blade.

5. Tighten assembly lock bolt (see Figure 22 on Page 24).

6. Loosen thumb screw (see Figure 22 on Page 24) on support bearing adjustment shaft.

7. Use knurled knob to position support bearing approximately 0.016" away from back of blade, as shown in Figure 24. Measure this with a feeler gauge or a dollar bill folded twice.

Figure 24. Blade should be aligned approximately 0.016" away from the bearing edge.

8. Tighten thumb screw to secure adjustment.

Adjusting Blade Guide Bearings

Properly adjusting the blade guides provides side-to-side support to help keep the blade straight while cutting.

There are blade guide bearings on the upper and lower blade guide assemblies. Both adjust in the same manner.

IMPORTANT: Ensure the blade is tracking and tensioned correctly before performing this procedure (see Tensioning Blade on Page 23).

Items Needed Qty

• Hex Wrench 4mm ........ 2

To adjust upper and lower blade guides:

1. DISCONNECT MACHINE FROM POWER!

2. Familiarize yourself with blade guide controls shown in Figure 25.

3. Loosen thumbscrew on forward/backward adjustment rod.

Figure 25. Blade guide controls.

4. Rotate knurled knob behind blade guides to position blade guides laterally, so front edges of bearings are just behind blade gullets, as illustrated in Figure 26 on Page 26.

Figure 26. Lateral adjustment of blade guides.

NOTICE Make sure that the blade teeth will not contact the guide bearings when the blade is against the rear support bearing during the cut.

5. Tighten thumbscrew on lateral adjustment rod so knurled knob will not turn.
6. Loosen cap screws behind blade guides.
7. With a hex wrench, rotate cap screws in center portion of blade guides while slowing rotating blade wheel. Adjust till bearing is engaged by blade, back off adjustment till the bearing stops moving as the blade passes (see Figure 27).

When blade guide bearings are properly positioned just of contact, they rotate only slightly when the bandsaw wheel is turned.

Figure 27. Blade guide bearings against both sides of blade.

8. Tighten cap screws to lock blade guides in position.

NOTICE Whenever changing a blade or adjusting tension and tracking, the upper and lower blade guide bearings and blade guide bearings must be re-adjusted before cutting operations.

Adjusting Positive Stop

An adjustable positive stop allows the table to easily return to 90° after tilting.

To set positive stop 90° to blade:

1. Make sure blade is correctly tensioned as described in Tensioning Blade instructions on Page 23.
2. DISCONNECT BANDSAW FROM POWER!
3. Loosen two plastic knobs that secure table to trunnions.
4. Loosen hex nut that locks positive stop bolt in place.
5. Raise upper blade guide assembly and place a 6" machinist's square or try-square on table next to side of the blade as illustrated in Figure 28. Adjust positive stop bolt to raise or lower table until table is 90° to blade.

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Figure 28. Squaring table to blade.

6. Secure plastic knobs and lock positive stop bolt by tightening hex nut against casting. Ensure bolt does not turn by holding with another wrench while tightening hex nut.

Setting Table Tilt Scale to 0°

The pointer on the table tilt scale must be calibrated in order for the scale reading to be accurate.

To calibrate pointer on table tilt scale:

1. Make sure blade is tensioned and is tracking correctly, and that table is 90° to blade (this procedure should be already completed with Adjusting Positive Stop instructions).

2. Loosen screw on pointer so pointer is able to move.

3. Align tip of pointer with the 0° mark on table tilt scale.

4. Tighten screw on the pointer so pointer is locked in place.

Leveling Extension Table

The extension table must be level with the main table. It is important to keep the extension table at least 1/8^′ ′ away from the main table during leveling to allow the table room for tilting.

To level extension table:

1. Set table to 90°.

2. Locate lever board set screws underneath extension table (see Figure 11 on Page 18) and loosen hex nuts on set screws. This will allow you to adjust set screws when leveling extension table.

3. Place a straightedge across the front of the main table and extension table as shown in Figure 29.

Figure 29. Leveling extension table with straightedge.

4. Adjust two front set screws in lever board until extension table is even with main table.

5. Place a straightedge across the rear of the main table and extension table.

6. Adjust two front set screws in lever board until extension table is even with main table.

7. Repeat Steps 3–4.

8. Repeat Steps 5–6.

9. Tighten cap screws that secure extension table to lever board.

10. Verify that extension table did not move during tightening and adjust if necessary.

11. Tighten hex nuts loosened in Step 2 against lever board so set screws cannot vibrate out of adjustment.

CAUTION

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to do so could result in serious personal injury, damage to equipment, or poor work results.

Aligning Table

To ensure cutting accuracy when the table is first installed, the table should be aligned so the miter slot is parallel to the bandsaw blade. This procedure works best with a 3/4" blade.

To align miter slot parallel to bandsaw blade:

1. Make sure blade is tracking properly and that it is correctly tensioned.

2. DISCONNECT BANDSAW FROM POWER!

3. Loosen trunnion bolts that secure trunnions to table.

4. Place an accurate straightedge along the blade. The straightedge should lightly touch both front and back of blade.

5. Use a fine ruler to gauge distance between blade and miter slot. The distance you measure should be the same at front and back ends of miter slot.

6. Adjust table as needed until distance between the blade and miter slot is equal at both ends, as measured in Step 5.

7. Tighten trunnion bolts.

Aligning Fence

To ensure cutting accuracy, the fence must be parallel with the miter slot.

To align fence parallel with miter slot:

1. If fence is mounted on left-hand side of blade, remove it and remount it on the right-hand side of the blade.

2. Loosen four cap screws located on top face of fence.

3. Adjust fence face parallel with edge of miter slot.

4. Tighten four cap screws, being careful not to move the fence.

NOTICE

Adjusting the fence parallel to the miter slot does not guarantee straight cuts. The miter slot may need to be adjusted parallel to the side of the blade. Refer to the Aligning Table instructions.