I want to do temporary soundproofing by making a window plug for a 4' by 5' window, and I'd appreciate suggestions.
By "window plug" I'm referring to a box-like object filled with insulation that provides both sound deadening and weather insulation that I can set in the window frame.
Some considerations:
o I have little building experience but like to learn.
o I'd like to minimize whatever tools I have to buy.
o I'd like to pay less than about $150 to $200.
o I'm guessing that I'd like to make two plugs to use side-by-side. I don't think that I can lift a plug the size of the window. Also, I'd like to be able to remove one plug for ventilation to avoid mold and if I need to escape if there's a fire.
o Last summer, we had over a solid week of 115 degree days, so I need the plug to block the sun and insulate. My understanding is that soundproofing typically improves weather insulation.
My plan: I thought that I'd build a frame for each half of the window. I'll cover one or both sides of each frame with plywood or hopefully a lighter material. I'll fill the box with soundproofing mats (or some lightweight material used for soundproof insulation) about 3 inches thick and try to attach the mats airtight. I'll attach cabinet handles on the inside and will probably need to apply some sort of reflective or mold-proof and wear-proof material to the outside.
I hope that each window plug weighs less than 50 lbs.
I thought that I'd try using rubber shower mats around the edges to make it more airtight and to give me a little margin for error. I also hope that the rubber mats will protect from drywall damage.
I realize that my result will not be completely sound proof.
I thought that I might use some sort of pivoting stick on the window frame to keep the plug from falling down, or maybe a bar on u-hooks attached to each side of the window frame like you see on castle entries in the old movies. Looks are not an issue here as long as I don't have to do too much fixing if I move.
Any suggestions on the easiest way make a frame, meaning minimal tools and cutting, lightest weight, and a reasonable cost? Maybe something aluminum that I could screw together?
Is plywood a good choice for the sides facing the window?
Any suggestions for lightweight soundproof filler?
Thanks
As FYI, I've looked at these sites: