Good evening,
On this engine, the carb (bowl type, no speed or mixture adjustments) is allowing gasoline to pass through and fill up the crankcase and air cleaner housing.
The lawnmower was having issues with stalling a few seconds after starting. I noted that I could keep it running by continually pressing the primer bulb; I figured it had an air leak or needed cleaning, so I decided to rebuild.
I replaced all gaskets, rubber seals, welch plugs, and needle valve & hinge pin using OEM parts. Cleaned everything with carb cleaner (aerosol). Reassembled and was still having the stalling problem (but no gas leak yet). I figured I didn't do a good enough job cleaning the carb jets and used more solvent and compressed air. Reassembled the carb again and installed.
Now the gas starts flowing. I disassembled the carb a third time and verified that none of the seals/gaskets/plugs were missing or improperly installed. Still experiencing the gas leak.
I'm pretty sure my technique isn't an issue, as I didn't have any problems after installing the new seals; only after using the compressed air did the leak begin. I can't tell where the gas is coming from, but can confirm that it isn't from the bowl itself or the nozzle extending from the bowl area into the air passage near the throttle plate.
The lawnmower was purchased in 1999 but has less than 100 hours of use. It has needed frequent carb cleanings lately. Interestingly, the engine was built one year prior to the purchase of the lawn mower (based on engine date code).
Any ideas on what's going on? Thanks.