I'm building a wall of storage shelving for my 45 record collection (appx.
20,000). The records are stored 200/box and each box is 16x8x9, weighing
15lbs. Will 3/4" plywood shelving 4 feet long support this load without deflecting, each shelve will be loaded to 75lbs with supports on the ends only.
Some thin metal mounted vertically between the boxes would be a good idea, 4foot is too long a spread to not get a little sagging. Try your scheme, and if there is too much sagging for your taste, a thin aluminum plate would easily fit between a couple of boxes and prevent the sagging.
Other suggestions ok, my $0.02 be to go w/ the 32" spacing for 2 boxes/shelf instead of 3.
If really, really, really don't want to do that for some reason, probably can get by if put a 3/8" back on it (which really would need for stability, anyway) and nail the shelves w/ a 6d finish nail. To make it a little dressier, rabbet the back edges to inset the ply instead of just nailing it on the back.
Will need a back or other lateral bracing whatever size you make them.
I see you've been given a link for the Sagulator web site. If it determines you will get too much sag, there are ways of adding strength. Think of an "I" beam. Adding a strip of wood on the front that is vertical add considerable stiffness. Adding a back and attaching the shelves to it add too. Ed
I have a work bench made with 3/4" plywood doubled over and supported by metal legs five feet apart.
On top of that bench I have two machine presses that weight about 50-60 lbs each and using them creates a hell of a lot of additional downward pressure.
It's been going fine for thirty years with zero problems.
Thanks for the suggestions, the sagulator is a great resource. Looks like
3/4 plywood with 2" edging front and back will work nicely. I checked into steel shelving but the cost (discounting my labor) was higher and couldn't find anything flexible enough to fit the space I'm using.
It might be cheaper and less work to get steel pre made shelves
Consider some of the heavy duty shelving at Costco or Sam;s Club. The product looks good, and will easily hold the weight you anticipate. Other sources for that kind of shelving are salvage from store remodelings, often seen on Craigslist or classifieds. Makes sense if your talking storage and not furniture.
I'm generally with the metal crowd. Check industrial surplus outfits, school surplus liquidation people, take a flyer on Habitat for Humanity stores and try Craig's List. If the first 3 can't immediately help, ask for their suggestions. Used office furniture outlets are often ludicrous. Most industrial/commercial auctions are not good pricewise. Occasionally you will find one with huge quantities of shelving or lateral file cabinets where you can make a buy but you better be in no hurry and live in an urban/suburban locale. Condition and sufficient units of uniform appearance will be your problem when dealing with used material, along with the constant of price .
Plywood on the back of a wood unit is great. So are shelves inset into that backing. On the front, if you can find a reasonable surplus source for heavier threaded rod, you can run that through drilled holes near the front edge using some of the databases you have to elect intervals against sag. Washers and nuts will go on either side of the shelves to tie them into the rod. If this is a decorative effect you fancy, you can also put carefully sawed sections of various kinds of tubing over the rod between the shelves for the coverup pillar effect. The ways you can address this problem are open given imagination and a source of reasonable materials.
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