A customer called with an intermittent electrical problem: The electric range and refrigerator on occasion stop working, then start working for no apparent reason. It's obvious that one of the hot legs is opening, as that would be the only common denominator between a 120 volt refrigerator circuit, and a 240 volt range circuit. The customer was also unaware of a multitude of other circuits that were also dead. Usually when I get these calls, I start with the connections in the most hostile environment, 1) The overhead service connections, 2) The outdoor meter socket, then check the main circuit breaker. In this case the culprit was the main circuit breaker, which by all outward appearance, looks fine. There was antiox paste on the conductor connections, no hissing or crackling sounds, and the breaker was cool to the touch. Upon removing the breaker, the problem became clear. A bad connection (factory) between one pole of the breaker and the panel buss, over time caused overheating and annealing of both the panel buss and the copper contact of the breaker. Pictures to follow:
- posted
15 years ago