We've got a new Trane XL90 gas furnace. Wife turned it on yesterday and it didn't fire up. When I got home from work, I took the lid off & started poking around. Discovered that the combustion air fan (I think the svc guy called it the "inducer") was bound. (Push in cover limit switch, hear HMMMMMMMM at 60Hz, release limit switch, start feeling for hot things, identify stuck motor...)
Since it's in warranty, I called service & griped. First thing he asked was whether it was a 90% effeciency furnace. When I told him it was (PVC exhaust), he immediately asked if there was a bird in the fan. Yeah, that's the first thing I think of when a fan motor fails--there's a dead bird in it!
Took the fan off, removed the dead bird, and everything works fine now.
Any good troubleshooter looks for horses, not zebras, and this guy nailed it on the first try. So, is this a common thing? Repair dude said you can't put a grill over the exhaust because it'll ice up & clog. Is there nothing that can be done to prevent birds from getting into my furnace?
The motor has a thermal overload (thought it was really hot), so probably no damage when this happens again. Still, WTF??