My BIL has a problem with his system, here's the current setup: Boiler in basement
Split level house with all zone loops higher than basement
Three zones - all thermostats working properly
Circulator pump on the cold/return side of boiler mounted just above boiler inlet comes on with furnace (zone independent)
Flo-control valve on the hot/supply side of boiler mounted near ceiling
Air separater right after main flo-control valve with bladder expansion tank
Three additional zone circulator pumps connected to the thermostat relays
Three zone flo-control valves, one right after each zone pump
The problem is that whenever any zone calls for heat there is flow thru all three zones. I verified that each of the zone pumps are working independently and correctly. He told me that the system has always operated this way and he just sets the thermostat on the upper level to
50 so it never kicks on because he always gets heat up there. There are no zone valves on any of the zones, only the flo-control valves. The zone pumps, flo-control valves and thermostats appear to be add-ons to the original system.I would like to hear ideas on possible repairs or system changes that would get the system to only heat the zone(s) that is calling for heat.