A couple of years ago I bought a HF service cart at an outdoor tent sale for what I felt was a good price.
I'm thinking of building at least 1 (maybe 2) of these end cabinets out of 3/4" ply or maybe even OSB, and hanging them off the sides via
2 French cleats each:What would be the best (strongest?) joint to use on the carcase? Box joint? Splined miter joint?
Is this even feasible? I mean, I would imagine there would be a lot of racking force with this thing hanging from its side loaded with tools. All the wood cabinets I've ever seen hung with cleats are attached to the back of the cabinet. Not the side. But I was thinking with strong joints on the top bottom and sides, a good thick back - rabbeted, glued and screwed, it just might work!
I've never fabricated a box joint jig but I've seen them constructed and used on NYWS, numerous Youtubes and magazines ;-) One thing they all have in common though, they're all small, and used to cut relatively small stock (compared to what I want to do) like jewelry boxes, small drawers and whatnot. Anyone here have experience cutting box joints in 34" X 20" X 3/4" or larger ply using a home built jig for table saw or maybe a router?
Thanks in advance for any help given to this rookie!