| I did some of my first dado's with d-handle router. Most of them | came out wiggly. | | Any tips to avoid this? | | It seems like during the routing process, it's not entirely smooth | sailing. | | I was routing 3/4" oak ply, across the grain. The fence was smooth | aluminum, so no problems there. Fence was on the right, if that | matters.
KJ...
Fence on the right is good if you were pulling the router toward you. Put it on the left if you're moving the router away from you. This strategy is what's generally called "conventional" cutting. The opposite strategy is called "climb" cutting. In some materials climb cutting can provide smoother cuts - but at the cost of increased difficulty in controlling the router. I'd suggest sticking with conventional cutting while you build experience with the tool.
Looking down from the top, the router bit is turning clockwise. This is something that you'll benefit by remembering. Also note that the force exerted by the router will increase as the bit becomes duller - and (sadly) the newness of a bit isn't necessarily an indication of sharpness. I've observed that different cutter manufacturers have widely varying notions of "sharp".
-- Morris Dovey DeSoto Solar DeSoto, Iowa USA
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