Last weekend I glued up one of the end panels for a crib I'm working on, and it didn't go well. The panel consists of top and bottom (horizontal) rails and 5 vertical slats. The slats fits into 3/8" wide by 3/8" deep slots in the rails, with spacers placed between each pair of slats. I'm using a plan
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-- no affiliation, yada yada yada), and it says "starting with the end panel center slat and working out, glue and the clamp the pieces together, checking for square". I couldn't figure out how that could work--if it's really suggesting that I slide the slats in from the ends, that seemed like it wouldn't work very well with glue involved. So anyway, I ended up getting all the slats & spacers into one rail, and then trying to get everything into the second rail. Well, you can probably guess what happened--the glue started to set sooner than I wanted, the slats were flopping around and didn't want to line up right, things got out of square, I started using the mallet more and more aggressively...and I ended up splitting one of the rails (oops). Fortunately, I had another rail handy (it was meant for the other end, guess I'll have to make another one) and somehow got it to work. Anyway, I think I've learned enough from the experience to (hopefully) get the second end panel together. What really scares me are the side panels, which have 16 slats rather than 5. I know I need to use a glue with a longer open time, and some kind of system using cauls to keep the slats lined up seems to be called for. Does anyone out there have any other advice on how to get a glue up like this to work?
Thanks,
Forrest