Flutes in a post

Hey gang,

I'm working on a bookcase design and the client want flutes running down the leg similar to this:

formatting link
would you rout these flutes? The posts will be 41" long and 1.75" wide.

I'm thinking of using handheld router with edge guide and a series of shims for the spacings. Core box bit??

Any ideas?

Thanks

Reply to
GarageWoodworks
Loading thread data ...

FWIW - Rockler has a jig for flutes -

formatting link

Reply to
Matt

GarageWoodworks wrote: ...

...

...

Doable; been there done it that way.

Or you could bit the bullet and buy one of the mult-flute bits; there are many choices of size/number of flutes.

--

Reply to
dpb

Thanks Matt, I had not seen this jig before. Good tip.

Do the grooves look like a core box bit? It's a crummy picture. They could be V-groove.

Reply to
GarageWoodworks

I've only come across ones with three flutes. Do you you know of a link to one with more?

Reply to
GarageWoodworks

I'd likely do it on the router table with a core box bit and a featherboard to keep it tight against the fence. A jig for handheld wouldn't be all that hard to cobble up though.

Reply to
J. Clarke

Agreed, the picture is crummy. I thought the groves had been done with a core box bit, but that could have simply been that I saw in it what I wanted to see (darn bifocals anyway!). The technical info pages list core box, v-groove, straight bits, and others as "additional accessories you might be interested in", so I *assume* you could pretty much use the bit of your choice.

Matt

Reply to
Matt

Save yourself 70 bucks and make that jig... it's pretty simple.

Do you have a table?

I just googled "core box bit" and saw a bunch of radius bits. Is that all it is?

Reply to
-MIKE-

Mike,

I'm not sure if it's a core box or a v-groove due to the poor quality of the picture. I think I might try both in scrap and see which looks more appealing to the client.

Here are Core-Box bits from Rockler:

formatting link
I agree, the jig looks simple enough to build.

Reply to
GarageWoodworks

Do you own a lathe?

jc

Reply to
Joe

Nevermind that stupid question. ,

Reply to
Joe

GarageWoodworks wrote: ...

OTOMH, no--I'm pretty sure I've seen 5-flute/bead multi-bits as well as

3 but couldn't say if were Amana/Whiteside/CMT/somebody-else at the moment.

On making, my preferred way is to set fence to center first cut (which is relatively simply done by using test piece and reversing ends 'til get no mismatch from either direction). Then, cut all pieces at that setting and adjust fence back next step distance (again, checking on your test piece). Then, cut the two next closest to center, one from each direction. That's a 3-flute/bead; repeat once for each additional pair. Rarely if ever have I seen more than five on anything but a very large architectural moulding.

As for the question raised earlier, for a furniture piece as your sample I'd tend to prefer round fluting as opposed to veining; for one thing it doesn't collect dust as badly or is more easily cleaned w/o the sharp corner.

--

Reply to
dpb

formatting link

When I think "flutes" I think raduis, which is what those core box bits are.

Although that pics appears to be either very tiny flutes or just giving the appearance of columns. They could be saw blade curfs, which would be a lot easier.

You didn't say if you had a router table.

When I made the fluted trim for these...

formatting link
mounted by router underneath a melamine worktable I made for the project build. I screwed down long scraps to the table as a fence, and the same with homemade fetherboards. It made it real easy to accurately run 8' lengths through the router.

Not sure I would've done that for just fluting, but since I made all that trim, custom, I used the router *a lot* on that project.

Reply to
-MIKE-

I did this for a customer when I built a butcher block table. I did it all on the router table and like you indicated used spacer blocks between the fence and the leg. Run one side, flip ends and run the other, that will give you evenly spaced inner flutes, then add you spacer and repeat. Test on scraps for proper spacing.

Reply to
Leon

Sorry. Yes, I have a router table.

Reply to
GarageWoodworks

Nice! I like this. It didn't dawn on me to do it from both sides.

Another good tip. Thanks!

Reply to
GarageWoodworks

Thanks everyone that contributed here! I think I have enough to go by now thanks to you guys. :^)

Reply to
GarageWoodworks

I think it's easier to control the cuts with a table.

Reply to
-MIKE-

GarageWoodworks wrote: ...

BTW, as somebody else noted w/ shims--if use a piece of shim stock that thickness in the centering phase, simply removing it provides the proper indexing for the next pass. Again, repeat as needed.

Only hiccup thing I've experienced that way is that must be sure whatever the shim material is is straight and firmly against the fence as well as each piece is identical thickness if doing, say, 5 flutes so need two pieces. In general, that's only an issue for very small flutes where need

Reply to
dpb

I just did this for the rockler murphy bed bookcases. I had the face frames put together and I wanted stopped flutes so they didn't leave gaps behind the base and crown moldings. I used a 1/8" radius round nose bit and made the flutes 1/8" deep. For the spacing, I made a sample piece with a centered flute and one edge flute. I clamped stops on the face frame and set the edge guide on the router by placing the bit in the sample and adjusting the edge guide. I did the same for the outside flutes, one with the sample flute closest to the edge guide and the other with the sample flute farthest away from the edge guide.

There's a pic in this album where you can see the flutes in the face frames:

formatting link
Doug

Reply to
Doug Winterburn

HomeOwnersHub website is not affiliated with any of the manufacturers or service providers discussed here. All logos and trade names are the property of their respective owners.