Grizzly G5959Z owner's manual

Grizzly

Industrial, Inc.

HEAVY-DUTY LEFT-TILTING

12" TABLE SAW

MODEL G5959Z

INSTRUCTION MANUAL

COPYRIGHT © FEBRUARY 2004 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. #6025 PRINTED IN TAIWAN

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints.

• Crystalline silica from bricks, cement, and other masonry products.

• Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Table Of Contents

• SECTION 1: SAFETY ........ 2

• Safety Instructions For Power Tools ........ 2

• Additional Safety Instructions For Table Saws ........ 4

• Safety Accessories ........ 5

• Common Definitions, Terms and Phrases ........ 7

• SECTION 2: CIRCUIT REQUIREMENTS ........ 8

• 220V Single-Phase ........ 8

• Grounding ........ 9

• Extension Cords ........ 9

• Wiring Diagram ........ 9

• SECTION 3: INTRODUCTION ........ 10

• Commentary ........ 10

• Unpacking ........ 11

• Piece Inventory ........ 11

• Clean Up ........ 12

• Site Considerations ........ 12

• SECTION 4: ASSEMBLY ........ 13

• Beginning Assembly ........ 13

• Extension Wings ........ 13

• Guard Support Shaft ........ 14

• Fence Rails ........ 15

• Motor Bracket ........ 15

• Installing Saw Blade ........ 16

• Table Insert ........ 16

• Blade Guard/Splitter ........ 17

• SECTION 5: ADJUSTMENTS ........ 19

• Blade Height ........ 19

• Blade Tilt ........ 19

• Miter Slot to Blade ........ 20

• Miter Gauge ........ 22

• Rip Fence ........ 22

• Blade Alignment ........ 24

• SECTION 6: OPERATIONS ........ 25

• Pre-Run Check ........ 25

• Test Run ........ 25

• Blade Selection ........ 26

• Crosscutting ........ 27

• Dado Operations ........ 28

• Ripping ........ 28

• Rabbet Operations ........ 30

• SECTION 7: MAINTENANCE ........ 32

• General ........ 32

• Table ........ 32

• V-Belt ........ 32

• Lubrication ........ 33

• SECTION 8: CLOSURE ........ 34

• Machine Data Sheet ........ 35

• Wiring Diagram ........ 36

• Parts Breakdown ........ 37

• Parts List ........ 42

• Troubleshooting Guide ........ 44

• Push Stick Template ........ 45

• Warranty and Returns ........ 46

• Warranty Card ........ 47

SECTION 1: SAFETY

⚠WARNING

For Your Own Safety Read Instruction Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substitute for proper accident prevention measures.

⚠DANGER Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

⚠WARNING Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

⚠CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices.

NOTICE This symbol is used to alert the user to useful information about proper operation of the equipment.

⚠WARNING

Safety Instructions For Power Tools

1. KEEP GUARDS IN PLACE and in working order.
2. REMOVE ADJUSTING KEYS AND WRENCHES. Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on.
3. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVIRONMENT. Do not use power tools in damp or wet locations, or where any flammable or noxious fumes may exist. Keep work area well lighted.
5. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe distance from work area.
6. MAKE WORKSHOP CHILD PROOF with padlocks, master switches, or by removing starter keys.
7. DO NOT FORCE TOOL. It will do the job better and safer at the rate for which it was designed.
8. USE RIGHT TOOL. Do not force tool or attachment to do a job for which it was not designed.

-2- G5959Z 12" Left-Tilting Table Saw

WARNING

Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make sure your extension cord is in good condition. Conductor size should be in accordance with the chart below. The amperage rating should be listed on the motor or tool nameplate. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Your extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords if they become damaged.

Minimum Gauge for Extension Cords

\begin{tabular}{|l|c|c|c|} \hline \textbf{AMP RATING} & \multicolumn{3}{c|}{\textbf{LENGTH}} \ \cline{2-4} & \textbf{25ft} & \textbf{50ft} & \textbf{100ft} \ \hline 0-6 & 18 & 16 & 16 \ \hline 7-10 & 18 & 16 & 14 \ \hline 11-12 & 16 & 16 & 14 \ \hline 13-16 & 14 & 12 & 12 \ \hline 17-20 & 12 & 12 & 10 \ \hline 21-30 & 10 & 10 & No \ \hline \end{tabular}

10. WEAR PROPER APPAREL. Do not wear loose clothing, gloves, neckties, rings, bracelets, or other jewelry which may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also use face or dust mask if cutting operation is dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safety glasses.

12. SECURE WORK. Use clamps or a vise to hold work when practical. It's safer than using your hand and frees both hands to operate tool.

13. DO NOT OVER-REACH. Keep proper footing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories.

15. USE RECOMMENDED ACCESSORIES. Consult the owner's manual for recommended accessories. The use of improper accessories may cause risk of injury.

16. REDUCE THE RISK OF UNINTENTIONAL STARTING. On machines with magnetic contact starting switches there is a risk of starting if the machine is bumped or jarred. Always disconnect from power source before adjusting or servicing. Make sure switch is in OFF position before reconnecting.

17. MANY WOODWORKING TOOLS CAN "KICKBACK" THE WORKPIECE toward the operator if not handled properly. Know what conditions can create "kickback" and know how to avoid them.

18. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

19. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Do not leave tool until it comes to a complete stop.

20. NEVER OPERATE A MACHINE WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL. Full mental alertness is required at all times when running a machine.

21. NEVER ALLOW UNSUPERVISED OR INEXPERIENCED PERSONNEL TO OPERATE THE MACHINE. Make sure any instructions you give in regards to machine operation are approved, correct, safe, and clearly understood.

22. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

G5959Z 12" Left-Tilting Table Saw -3-

⚠WARNING

Additional Safety Instructions For Table Saws

1. ALWAYS use blade guard, splitter and anti-kickback fingers on all "through-sawing" operations. Through-sawing operations are those when the blade cuts completely through the workpiece as in ripping or crosscutting.
2. AVOID KICKBACKS. Kickback is a condition in which a piece of wood is thrown back towards an operator at a high rate of speed. If you do not have a complete understanding of how kickback occurs, or how to prevent it, DO NOT operate this table saw.
3. NEVER reach behind or over the blade with either hand for any reason.
4. ALWAYS use a push-stick for ripping narrow stock.
5. NEVER perform any operation using only your hands to support or guide the workpiece. Always use either the fence or the miter gauge to position and guide the work.
6. NEVER stand or have any part of your body in line with the path of the saw blade.
7. USE GREAT CARE WHEN CUTTING WITH A DADO BLADE. There is a high degree of risk involved with any dado operation. Slight movement of the stock away from the fence will cause kickback. Never make a through cut using a dado blade.
8. MOVE the rip fence out of the way when crosscutting.
9. NEVER use the miter gauge and rip fence at the same time.
10. ALWAYS keep the work firmly against the miter gauge or fence while holding the work down against the table.
11. NEVER attempt to free a stalled saw blade without first turning the saw OFF.
12. PROVIDE adequate support to the rear and sides of the saw table for wide or long workpieces.
13. AVOID awkward operations and hand positions where a sudden slip could cause your hand to move into the blade.
14. ALWAYS LOWER OR REMOVE SAW BLADE WHEN NOT IN USE.
15. NEVER USE A DAMAGED SAW BLADE OR ONE THAT HAS BEEN DROPPED.
16. IF AT ANY TIME YOU ARE EXPERIENCING DIFFICULTIES performing the intended operation, stop using the machine! Then contact our service department or ask a qualified expert how the operation should be performed.

⚠CAUTION

No list of safety guidelines can be complete. Every shop environment is different. Always consider safety first, as it applies to your individual working conditions. Use this and other machinery with caution and respect. Failure to follow guidelines could result in serious personal injury, damage to equipment or poor work results.

WARNING

Statistics prove that most common accidents among table saw users can be linked to kickback. Kickback is typically defined as the high-speed expulsion of stock from the table saw toward its operator. In addition to the danger of the operator or others in the area being struck by the flying stock, the operator's hands may be forced into the blade during the kickback. The following can help minimize kickbacks.

1. Use your blade guard and splitter.
2. Never for any reason place your hand behind the blade. Should kickback occur, your hand will be pulled into the blade.
3. Make sure the splitter and the blade are aligned.
4. Never use the fence as a guide for crosscutting.
5. Always use either the fence or the miter gauge to position and guide the work.
6. Use a pushstick or featherboard to maintain control of your workpiece.
7. Feed cuts through to completion.
8. Stand to the side when ripping.
9. Ensure your fence and miter slot are parallel to the blade.

If you do not clearly understand kickback and how it occurs, do not operate this table saw.

Safety Accessories

Push Sticks

The use of push sticks (shown in Figure 1), particularly when cutting small or narrow workpieces, provides a double benefit for saw operators. The push stick provides added leverage, enabling the operator to keep the workpiece firmly supported against the fence and table. At the same time, the push stick keeps the operator's hand safely away from the rotation of the saw blade. See the template at the end of the manual for construction details, or purchase one from the Grizzly catalog.

Figure 1. Push Stick. G5959Z 12" Left-Tilting Table Saw

Zero Clearance Table Inserts

Ideal for use when ripping thin strips or making bevel cuts, these prevent tearout and jammed blades by supporting material close to the blade. Use the standard table insert as a template when creating additional inserts from wood or plywood. Blade slot inserts can be custom cut for specific blade angles by raising the running blade into an uncut insert at the angle you desire. Be sure to make an additional slot for the blade splitter. We also carry a wide selection of table inserts (shown in Figure 2) in the Grizzly catalog. Be sure to hold the insert firmly in place with a piece of wood when creating slots. Never hold the table insert with your hand while cutting new slots.

Figure 2. Zero Clearance Table Inserts.

Push Paddles Push paddles provide added leverage and support when ripping or crosscutting wide workpieces. See Figure 3. We offer a number of push paddles in the Grizzly catalog.

Figure 3. Push paddles being used to feed a work piece into the blade.

Featherboard Easily made from scrap stock, featherboards provide an added degree of protection against kickback. To make a featherboard, cut a 30-40° angle at one end of the board and make a number of end cuts at approximately 1/4" apart and 2" to 3" deep. We also offer a number of featherboards in the Grizzly catalog. See Figure 4.

Figure 4. Featherboards in use during a ripping operation.

-6- G5959Z 12" Left-Tilting Table Saw

Common Definitions, Terms and Phrases

The following is a list of common definitions, terms and phrases used throughout this manual as they relate to this table saw and woodworking in general. It is important that you read and become familiar with them before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!

Arbor: Metal shaft extending from the drive mechanism. The cutting blade attaches to the arbor.

Bevel Edge Cut: Tilting the saw arbor and blade to an angle between 0° and 45° to perform an angled cutting operation.

Blade Guard: Metal or plastic mechanism that mounts over the saw blade to prevent accidental contact with the cutting edge.

Crosscut: Table saw operation in which a piece of wood is cut across the grain.

Crosscut Sled: A jig that supports the work-piece during crosscutting operations.

Dado Blade: Blade or set of blades that attach to the arbor and are used for cutting grooves and rabbets.

Featherboard: Safety device used to keep a board against the rip fence or table. Allows operator to keep hands away from the saw blade.

Kerf: The resulting cut or gap made by a saw blade.

Kickback: A condition in which the wood is thrown back towards an operator at a high rate of speed.

Miter Gauge: A component that controls the wood stock movement while performing a crosscut. Allows for variation of angle cuts such as miter cuts used on a picture frame.

Non-Thru Cut: A sawing operation that requires the removal of the blade guard and splitter. Dado and rabbet cuts are considered Non-Thru Cuts because the blade does not protrude above the top face of the wood stock. Always remember to reinstall the blade guard and splitter after performing a non-thru cut.

Parallel: Being an equal distance apart at every point. i.e. the rip fence face is parallel to the side face of the saw blade.

Perpendicular: Intersecting and forming right angles; at right angles to the vertical and horizontal planes. i.e. the blade is perpendicular to the table surface.

Push Paddle: Safety aid used to push a piece of wood stock through a cutting operation.

Push Stick: Safety aid used to push a piece of wood stock through a cutting operation. Usually used when rip cutting.

Rabbet: Cutting operation that creates an L-shaped channel along the edge of wood stock.

Rip Cut: A cut made along grain of the wood.

Sacrificial Fence: A piece of wood attached to the face of the rip fence that is designed to extend the fence face away from the metal portion of the fence. Used primarily when making rabbet cuts with a dado blade.

Splitter: Metal plate attached to the back of the blade guard that maintains the kerf opening in the wood when performing a cutting operation.

Standard Kerf: 1/8" gap made with a standard blade.

Straightedge: A tool used to check the flatness, parallelism, or consistency of a surface(s).

Thin Kerf: 3/32" gap made with a thin kerf blade.

Thru-Sawing: A sawing operation where the wood stock thickness is completely sawn through. Proper blade height usually allows 1/4" of the top of the blade to extend above the wood stock.

G5959Z 12" Left-Tilting Table Saw -7-

SECTION 2: CIRCUIT REQUIREMENTS

220V Single-Phase

The Model G5959Z has a 5 HP, 3450 RPM motor which requires a 220V single-phase circuit. The cord set included does not have a plug, as the style of plug you require will depend upon the type of service you currently have or plan to install. The motor will safely draw about 30 amps at 220V under load. If you operate the Model G5959Z on any circuit that is already close to its capacity, it might blow a fuse or trip a circuit breaker. However, if an unusual load does not exist, and power failure still occurs, have the circuit inspected by a qualified electrician.

The Model G5959Z should be fused at 30 amps. Fusing at amperage ratings higher than 30 amps will not adequately protect the circuit. Make sure that existing electrical wires are capable of handling a 30 amp current. If unsure, seek the assistance of a qualified electrician.

Grounded Outlet Box Grounding Blade Has A Hook Current Carrying Blades

Figure 5. 220V Single-Phase.

In preparing to connect the Model G5959Z to your existing or new circuit, it will be necessary to connect a plug that matches your 220V receptacle. If you will be installing a new receptacle and plug, we recommend using a NEMA-style 6L-30 plug and outlet shown in Figure 5.

Grounding

In the event of a malfunction or breakdown, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This tool is equipped with an electric cord having an equipment-grounding conductor which must be properly connected to a grounding plug. The plug must be plugged into a matching outlet that is properly installed and grounded in accordance with all local codes and ordinances.

Improper connections of the electrical-grounding conductor can result in risk of electric shock. The conductor with green or green and yellow striped insulation is the electrical-grounding conductor. If repair or replacement of the electric cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

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WARNING This equipment must be grounded. Verify that any existing electrical outlet and circuit you intend to plug into is actually grounded. Under no circumstances should the grounding pin from any three-pronged plug be removed. Serious injury may occur.

Extension Cords

We do not recommend the use of extension cords on 220V equipment. It is much better to arrange the placement of your equipment and the installed wiring to eliminate the need for extension cords. Should it be necessary to use an extension, make sure the cord is rated Hard Service (grade S) or better. Refer to the chart in Section 1: Safety to determine the minimum gauge for the extension cord. The extension cord must also contain a ground wire and plug pin. Always repair or replace extension cords when they become worn or damaged.

Wiring Diagram

A wiring diagram is provided at the back of this manual should it be necessary to repair or revise the wiring. Always utilize a qualified electrician when doing any electrical work on this equipment.

CAUTION We have covered some basic electrical requirements for the safe operation of your machine. These requirements are not necessarily comprehensive. You must be sure that your particular electrical configuration complies with local and state codes. Ensure compliance by checking with your local municipality or a licensed electrician.

G5959Z 12" Left-Tilting Table Saw -9-

SECTION 3: INTRODUCTION

Commentary

We are proud to offer the Grizzly Model G5959Z Left-Tilt 12" Table Saw. The Model G5959Z is part of a growing Grizzly family of fine woodworking machinery. When used according to the guidelines set forth in this manual, you can expect years of trouble-free, enjoyable operation and proof of Grizzly's commitment to customer satisfaction.

The Model G5959Z is an industrial grade table saw intended for professional use. Features include cast iron trunnions, 4" dust port, triple V-belt drive, dual arbor (5/8" and 1"), cam lever fence, magnetic switch, and a 5 HP, 220V, single-phase motor.

All running parts operate on shielded ball bearings and require no maintenance for the life of the bearings. We also offer many accessories for the table saws including blades, outfeed rollers, a sliding table and a mobile base. Please refer to our current catalog for prices and ordering information.

We are also pleased to provide this manual with the Model G5959Z. It was written to guide you through assembly, review safety considerations, and cover general operating procedures. It represents our effort to produce the best documentation possible. If you have any comments regarding this manual, please write to us at the address below:

Grizzly Industrial, Inc. c/o Technical Documentation P.O. Box 2069 Bellingham, WA 98227-2069

Most importantly, we stand behind our machines. If you have any service questions or parts requests, please call or write us at the location listed below:

Grizzly Industrial, Inc. 1203 Lycoming Circle Muncy, PA 17756 Phone: (570) 546-9663 Fax: (800) 438-5901 E-Mail: techsupport@grizzly.com Web Site: http://www.grizzly.com

The specifications, drawings, and photographs illustrated in this manual represent the Model G5959Z as supplied when the manual was prepared. However, owing to Grizzly's policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, though, we send manual updates to all owners of a particular tool or machine. Should you receive one, we urge you to insert the new information with the old and keep it for reference.

WARNING Read the manual before assembly and operation. Become familiar with the machine and it's operation before beginning any work. Serious personal injury may result if safety or operational information is not understood or followed.

Unpacking

The Model G5959Z is shipped from the manufacturer in a carefully packed carton. If you discover the machine is damaged after you have signed for delivery, please call Customer Service immediately at (570) 546-9663.

When you are completely satisfied with the condition of your shipment, you should inventory its parts.

WARNING The G5959Z is a heavy machine, 635 lbs. shipping weight. DO NOT over-exert yourself while unpacking or moving your machine – you will need assistance and power equipment. Serious personal injury may occur if safe moving methods are not followed.

WARNING Make sure floor structure is capable of supporting the combined weight of the machine, accessories and people.

CAUTION Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

G5959Z 12" Left-Tilting Table Saw

Piece Inventory

After all the parts have been removed from their containers, you should have:

1. Table Saw Cabinet (Not Shown)
2. Miter Gauge
3. Extension Wings (2)
4. Fence
5. Splitter/Guard Assembly
6. Splitter/Guard Support Shaft
7. Hardware Bag
8. Arbor Spanner Wrench
9. Open End Wrench (2)
10. Hex Wrench Set
11. Arbor Extension Assembly
12. Motor Cover
13. Dado Table Insert
14. Standard Table Insert (Not Shown)
15. Fence Angle Irons (2)
16. Fence Rail
17. Tool Box

In the event that any nonproprietary parts are missing (e.g. a nut or a washer), we would be glad to replace them; or for the sake of expediency, replacements can be obtained at your local hardware store.

Figure 6. G5959Z component layout.

Clean Up

The table and other unpainted parts of the Model G5959Z are coated with a waxy grease that protects them from corrosion during shipment. Clean this grease off with a solvent cleaner or citrus-based degreaser such as Grizzly’s G7895 Degreaser. Do not use chlorine-based solvents – if you happen to splash some onto a painted surface, you will ruin the finish.

WARNING

Do not use gasoline or other petroleum-based solvents. They have low flash points which make them extremely flammable. A risk of explosion and burning exists if these products are used. Serious personal injury may occur if this warning is ignored.

WARNING

Do not smoke while using solvents. A risk of explosion or fire exists and may result in serious personal injury.

CAUTION

Many of the solvents commonly used to clean machinery can be toxic when inhaled or ingested. Always work in well-ventilated areas far from potential ignition sources when dealing with solvents. Use care when disposing of waste rags and towels to be sure they do not create fire or environmental hazards.

Site Considerations

1. Floor Load: Your Model G5959Z weighs 635 lbs. with a 26" x 23-1/2" footprint. Most commercial floors are suitable for the saw. Some residential floors may require additional bracing to support both machine and operator.

2. Working Clearances: Consider existing and anticipated needs, size of material to be processed through each machine, and space for auxiliary stands, work table or other machinery when establishing a location for your table saw.

3. Lighting and Outlets: Lighting should be bright enough to eliminate shadows and prevent eye strain. Electrical circuits should be dedicated or large enough to handle amperage requirements. Outlets should be located near each machine so power or extension cords are clear of high-traffic areas. Observe local electrical codes for proper installation of new lighting, outlets, or circuits.

CAUTION

Make your shop “child safe.” Ensure that your workplace is inaccessible to youngsters by closing and locking all entrances when you are away. Never allow visitors in your shop when assembling, adjusting or operating equipment.

SECTION 4: ASSEMBLY

Beginning Assembly

WARNING Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

WARNING Wear safety glasses during the entire assembly process. Failure to comply may result in serious personal injury.

CAUTION Some metal parts may have sharp edges on them after they are formed. Please examine the edges of all metal parts before handling them. Failure to do so could result in injury.

Most of your Model G5959Z has been assembled at the factory, but some parts must be assembled or installed after delivery. We have organized the assembly process into steps. Please follow along in the order presented here.

TOOLS REQUIRED: You will need a high quality square, a long straightedge, 10mm, 12mm, 14mm open end wrenches and a 3mm hex wrench.

Extension Wings

Inspect the extension wings for burrs or foreign material that may inhibit assembly. The mating edges of the wings and table must be clean, smooth, and flat. Use a wire brush or file if necessary to clean up the edges.

WARNING The wings represent a very heavy load. Improper lifting techniques or inadequate lifting assistance could result in serious injuries.

NOTICE The right and left wings are not the same. The left wing has two tapped holes on the outside edge, the right has a tapped hole on the front and back edge. If the wings are not installed in their correct location, the fence cannot be attached.

1. Disconnect the table saw from the power source.
2. Attach the left wing to the table using three hex head bolts and flat washers. Adjust the wing reasonably flush with the table. Do not tighten the bolts.
3. Attach the right wing to the table using three hex head bolts and flat washers. Adjust the wing reasonably flush with the table. Do not tighten the bolts.
4. Align the top of the wing flush with the table top directly above the front bolt, and tighten the front bolt. The front edge of the extension wing should also be flush with the front edge of the table.
5. Raise or lower the rear of the extension wing until the middle of the wing is flush with the table top. Tighten the middle bolt.

G5959Z 12" Left-Tilting Table Saw -13-

6. Raise or lower the rear of the wing until the wing and table are flush. Tighten the bolt. Further adjustments should be minimal.

7. Check flushness at the front bolt and adjust if necessary.

8. Repeat Steps 3-7 for the other extension wing.

9. Now, check the alignment of the table and both wings with a straightedge. The straight-edge should run flat across both wings and the table top. If the straightedge contacts both wings and the table evenly, you are finished with this section. If it does not, continue to Step 10.

10. If the extension wings tilt up or down at the outside edges, remove the wings and shim them with masking tape as shown in Figure 7. a. If the wings tilt down, stick layers of masking tape under each bolt near the bottom edge of the wing and retighten. b. If the wing tilts up, apply layers of masking tape above each bolt near the top edge of the wing and retighten. Allow tape to extend above the table surface and trim with a sharp knife after final assembly.

11. Replace the wings and check again.

Masking Tape

Figure 7. Using tape to shim for wing alignment.

Guard Support Shaft

1. Disconnect the table saw from the power source.

2. Push the threaded end of the shaft through the hole in the back of the sawand into the rear trunnion bracket (Figure 8).

3. Reach into the table opening and secure the guard support shaft with the hex nut and washer.

4. Slide the guard support over the shaft and tighten the hex bolt.

FIGURE 8. Attaching guard support shaft.

-14- G5959Z 12" Left-Tilting Table Saw

Fence Rails

1. Disconnect the table saw from the power source.
2. Attach the rear rail (the shorter of the two rails) to the table top using the spacers, hex bolts and lock washers supplied, as shown in Figure 9. Use an adjustable square set to $15/32$" to measure the rail so it is consistently $15/32$" below the top of the table.

Figure 9. Rear rail attachment procedure.

3. Attach the front rail to the table top using the hex socket flathead screws as shown in Figure 10. Place an adjustable square on the edge of the table, and adjust the rail so it is consistently $25/32$" below the top of the table.

Figure 10. Front rail attachment procedure.

G5959Z 12" Left-Tilting Table Saw

4. Attach the square fence tube to the front rail using the hex bolts and lock washers as shown in Figure 11.
5. Attach the fence and slide it across the length of the rails to ensure smooth, accurate fence movement.

Figure 11. Attaching fence tube to front rail.

Motor Bracket

1. Disconnect the table saw from the power source.
2. Remove the red motor bracket shown in Figure 12. This bracket is designed to protect the motor assembly during shipping.

Figure 12. Remove motor bracket.

Installing Saw Blade

WARNING The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

Please review this section even if your saw blade came pre-installed. To install the blade:

1. Disconnect the table saw from the power source.
2. Remove the table insert to gain access to the arbor.
3. Rotate the arbor nut counter-clockwise to remove.
4. Remove outer arbor flange from the arbor.
5. Place the blade on the arbor, making sure that it seats firmly against the inner arbor flange. Ensure that the top blade teeth are facing the front of the saw.
6. Replace the outer arbor flange and thread the arbor nut clockwise to tighten.
7. Hand tighten the nut and snug with the arbor wrench included with the saw. DO NOT over tighten.

IMPORTANT: Make sure the blade is installed with the teeth facing the front of the saw.

Table Insert

WARNING Disconnect power to the table saw when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

The table insert provides support for materials being cut and access to the blade and arbor when removed.

1. Disconnect the table saw from the power source.
2. Using a 6mm hex wrench, adjust the setscrews (Figure 13) until they are firmly in contact with the table casting and the insert is flush with the table top.
3. Now make sure the blade will not come into contact with table insert. Position the blade at 90°, then raise and lower the blade through its full range of motion. Also, rotate the blade while doing this, making sure that the blade never contacts any part of the table insert. Do the same with the blade in the 45° position. Wear leather gloves while rotating the blade to prevent being cut.

Figure 13. Setscrew on each corner of insert.

Blade Guard/Splitter

1. Disconnect the table saw from the power source.
2. Slip the blade guard/splitter over the mounting bolt as shown in Figure 14. The washer should be between the bolt head and the slot. Tighten the bolt to secure the blade guard/splitter.

Figure 14. Blade guard and splitter in place.

2. Set a machinist’s square against the face of the blade guard/splitter. Slightly rotate the rear bracket to adjust the face of the blade guard perpendicular to the table top as shown in Figure 15.

Figure 15. Guard assembly square to table.

⚠WARNING

The saw blade is extremely sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

3. Place a straightedge against the face of the saw blade and the blade guard/splitter as shown in Figure 16. If the blade guard/splitter is properly aligned, please skip ahead to Section 5: Adjustments; otherwise, continue with the next step.

Figure 16. Guard aligned with blade.

4. If the blade guard/splitter is to the left of the blade as shown in Figure 17, simply add washers between the splitter and front mounting bracket, and adjust the rear splitter support as shown in Figure 18.

Figure 17. Improper splitter/blade alignment.

G5959Z 12" Left-Tilting Table Saw -17-

Figure 18. Proper splitter/blade alignment.

5. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tighten all the bolts before use. If the blade guard is properly aligned, please skip ahead to Section 5: Adjustments; otherwise, continue with the next step.

6. If the splitter is positioned to the right of the blade, alignment cannot be achieved by washer placement. The front support bracket indicated in Figure 18 must be moved to the left. Loosen the (2) cap screws and adjust.

7. If this adjustment does not allow enough movement of the splitter, remove the table and wings, and set them to one side.

8. To adjust the arbor bracket and motor pulley loosen the cap screw and the setscrew shown in Figure 19 and slowly slide the arbor bracket towards the end of the shaft. Only move the arbor bracket a distance equal to the amount of misalignment between the blade and splitter, or a little more. You can always adjust the splitter back to the left with washers. Tighten the cap screw and setscrew securely.

Figure 19.

9. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Simply loosen the setscrew and slowly slide the pulley toward the end of the motor shaft. Once the V-belts are back into alignment, tighten the setscrew securely.

10. Recheck guard alignment to the blade and to the table top. Adjust as necessary and tighten down all the bolts before use. If the blade guard is properly aligned, re-attach the table, making sure there is adequate blade clearance through all blade adjustments.

11. Adjust the blade to 45° and raise and lower it through the full range. Re-adjust the blade to 90° and raise and lower it through the full range. There should be no contact between the base and the table insert or any other part of the saw. If there is, repeat Steps 7-9.

SECTION 5: ADJUSTMENTS

WARNING Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

WARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

WARNING Wear safety glasses during the entire adjustment process. Failure to comply may result in serious personal injury.

Blade Height

When preparing to operate your table saw, you should adjust the blade height to approximately 1/4" above the surface of the workpiece. To adjust blade height:

1. Disconnect the table saw from the power source.
2. Loosen the locking knob at the center of the blade height handwheel.
3. Turn the handwheel until the blade reaches 1/4" above the workpiece.
4. Retighten the locking knob.
5. Recheck your blade height with the workpiece and re-adjust, if necessary.

Blade Tilt

1. Disconnect the table saw from the power source.
2. Set your blade angle at zero, as shown on the angle indicator on the front of the saw, and raise the blade several inches above the table.
3. Place a machinist's square flat on the table and against the side the blade. The square should contact the blade evenly from bottom to top. Make sure that a blade tooth does not obstruct the movement of the square.
4. Adjust the handwheel until the square is flush with the blade. Loosen the tilt indicator arrow, set to zero, and retighten. Loosen and adjust the stop bolt on the left side of the front trunnion (Figure 20) to allow a 90° stop point.
5. Repeat Steps 2-4 for setting the blade to 45° and adjust the 45° stop bolt on the right side of the front trunnion as shown in Figure 20. Use the 45° side of a combo square or a bevel gauge set at 45°.

Figure 20. 90° and 45° stop bolts.

G5959Z 12" Left-Tilting Table Saw -19-

Miter Slot to Blade

Adjusting your table saw so that the miter slot is parallel to the blade reduces the risk of kickback and increases cutting accuracy.

WARNING
The saw blade is dangerously sharp. Use extra care when handling the blade or working near it. Serious injury is possible.

To adjust the miter slot to the blade:

1. Disconnect the table saw from the power source.
2. Mark the blade in the gullet between the two teeth closest to the table.
3. Use an adjustable square to measure the distance from the mark on the blade to the edge of the miter slot as shown in Figure 21.

Figure 21. Measuring for parallelism.

4. Rotate the blade 180° and measure the distance between the mark on the blade to the edge of the miter slot as shown in Figure 22.

Figure 22. Measuring for parallelism.

5. If the gap between the blade and the adjustable square is greater than .004", loosen the table mounting bolts shown in Figure 23 and adjust the table. Note—If you don't have a .004" feeler gauge to measure the gap, a dollar bill is approximately .004".

Figure 23. Table mounting bolt holes.

6. Repeat steps 2-6 until the miter slot is parallel to the blade.
7. Tilt the blade to 45° and repeat steps 1-5. If the blade is still parallel to the miter slot, continue on to the “Miter Gauge” instructions. Otherwise, continue with the next step.
8. If the blade was parallel to the miter slot at 90° but not at 45°, the table will need to be shimmed with metal shim stock. The shims are placed under the table over each of the four table mount holes shown in Figure 23.

10. Refer to Figures 24 and 25, for shim placement. If the distance of A is shorter than B, shim(s) will need to be placed under corners #1 and #2. If the distance of B is shorter than A, shim(s) will need to be placed under corners #3 and #4. Very thin shim stock works well, just make sure they are all the same thickness, and you put an equal number under each of the two corners.

11. Rotate through the bolts, tightening them a little each time until they are all secure.

12. Now recheck the blade to the miter slot at 90° and 45° by repeating steps 1-5. If the distance of A and B are equal or less than .004" at both 90° and 45°, continue to the “Miter Gauge” instructions. If the distances are still more than .004", repeat steps 9-12.

13. Once you feel you have the miter slot adjusted to the blade, recheck all measurements and be sure the table mounting bolts are secure. Repeat step 10 in Section 4: Assembly, “Blade Guard/Splitter.” Note—when removing the table in the future, take note of shim placements for ease of re-assembly.

Figure 24. 45° blade parallelism.

Figure 25. 45° blade parallelism.

Miter Gauge

To adjust the miter gauge so it is perpendicular to the saw blade:

1. Loosen the lock knob on the miter gauge and place a square against the face of the miter body and the miter blade.

2. Adjust the miter body until there is no space between the square and the miter blade. Tighten the lock knob.

3. With the stop link in the up position, loosen the jam nut (Figure 26) and adjust the stop screw until it is seated against the stop link.

Figure 26. Miter gauge assembly.

4. Now loosen the setscrew on the left front side of the miter bar, adjust the pointer to 90° and tighten the setscrew.

5. To adjust to 45°, follow Steps 1-4 using an adjustable square set to 45°.

6. After rotating the miter body from 45° to 90° and back a few times, double-check your adjustments at both angles to assure that you have accurately set your miter gauge.

Rip Fence

The rip fence included with your Model G5959Z 12" Table Saw is designed to provide excellent ripping accuracy when properly adjusted. There are three main adjustments to concern yourself with: square, parallelism and clamping pressure.

SQUARE

Place a machinist’s square against the side of the fence. If the square does not remain flush against both the fence and the table, adjust the nylon screws (Figure 27) on top of the bracket at the front of the fence until square.

Figure 27. Nylon adjustment screws.

CLAMPING PRESSURE The fence-clamping mechanism has been adjusted at the factory to provide the right amount of clamping pressure to hold your fence securely. Should it eventually need adjustment:

1. Loosen the clamping arm.
2. Remove the fence from the saw and adjust the setscrews equally on the rear side of the front bracket as shown in Figure 28.
3. Replace the fence and check the clamping strength. Re-adjust until proper pressure is ensured.

PARALLELISM Align the fence alongside the miter slot as shown in Figure 29, and lock it down. If the fence is not perfectly parallel to the miter slot:

1. Release the clamping mechanism.
2. Remove the fence from the saw and adjust the setscrews on the rear side of the front bracket as shown in Figure 28. Make very minor adjustments and recheck by reclamping the fence along the miter slot after each adjustment. Keep in mind that a small turn of the setscrew can make a large difference over the length of the fence. Be sure clamping pressure is still adequate.

G5959Z 12" Left-Tilting Table Saw -23-

Blade Alignment

If the blade contacts the table insert when raised or tilted, the blade must be aligned. The easiest way is to move the table. If moving the table does not work, adjust the trunnion assembly. If that does not work, move the arbor bracket.

To adjust the blade by moving the table:

1. Disconnect the table saw from the power source.
2. Loosen the four table mounting bolts and adjust the table until the blade does not contact the insert. Tighten all the mounting bolts.
3. Make sure the blade does not contact the table insert when raised or tilted. Recheck splitter alignment and parallelism of the blade to the miter slot. Adjust as necessary.

To adjust the blade by moving the trunnion:

1. Disconnect the table saw from the power source.
2. Get assistance to remove the table and wings and set them to one side.
3. Loosen the four trunnion mounting bolts as shown in Figure 30, and adjust the trunnion.

Figure 30. Trunnion mounting bolts.

4. Reattach the table and make sure the blade does not contact the table insert when raised or tilted.
5. Tighten all the table mounting bolts. Recheck splitter alignment and parallelism of the blade to the miter slot. Adjust as necessary.

To adjust the blade by moving the arbor bracket:

1. Disconnect the table saw from the power source.
2. Get assistance to remove the table and wings and set them to one side.

Figure 31. Adjusting arbor bracket.

2. Loosen the blade adjustment cap screw shown in Figure 31.
3. To adjust the arbor bracket, loosen the cap screw and the setscrew. Slowly slide the arbor bracket towards the end of the shaft.
4. Moving the arbor bracket moves the V-belts and pulleys out of alignment, so adjustment of the motor pulley is required. Loosen the setscrew and slowly slide the pulley towards the end of the motor shaft. Once the V-belts are back into alignment, tighten the setscrew securely.
5. Reattach the table and tighten all the mounting bolts.
6. Make sure the blade does not contact the table insert when raised or tilted. Recheck splitter alignment and parallelism of the blade to the miter slot. Adjust as necessary.

SECTION 6: OPERATIONS

Pre-Run Check

Before you begin to use your Model G5959Z 12" Left-Tilt Table Saw, you should give it a thorough inspection and ask yourself the following questions:

1. Are all the fasteners tight?
2. Is the blade mounted correctly?
3. Is the saw stable?
4. Is it wired properly?
5. Is your electrical system properly configured?
6. Are the V-belts correctly tensioned and the pulleys properly aligned?
7. Is the guard assembly installed and functional?
8. Have you checked the saw blade clearance when it is adjusted to varying angles and depths?
9. Have you read all warnings and directions regarding the operation of this machine?

WARNING Disconnect power to the machine when performing any maintenance, assembly or adjustments. Failure to do this may result in serious personal injury.

G5959Z 12" Left-Tilting Table Saw

Test Run

CAUTION Always wear a dust mask when operating the G5959Z. Using this machine produces sawdust which may cause allergic reactions or respiratory problems.

WARNING Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

WARNING Wear safety glasses during the entire operations process. Failure to comply may result in serious personal injury.

1. Face the table saw and stand to the right of the blade path.
2. With one finger on the START button and one finger on the STOP button, turn the saw on. Be ready to turn it off in case of mishap.
3. Watch and listen to the saw. Note whether there are any unusual sounds or excessive vibrations.
4. Turn off the saw. If anything is abnormal, stop and fix the problem. If a problem exists that is beyond the scope of this manual, call our service department. If the saw is behaving normally, prepare to make a cut according to the instructions outlined in the following sections.

Blade Selection

Choosing the correct blade for the job is essential for the safe and efficient use of your table saw. Ignoring this important step could result in damage to the saw and serious injury to the operator. Documented below are the most common saw blades and their uses.

1. Rip Blade: Used for cutting with the grain. Rip blades have 30-40 teeth, flat-top ground tooth profile and large gullets to allow for large chip removal. See Figure 32.

Figure 32. Ripping blade.

2. Cross-cut Blade: Used for cutting across the grain. Cross-cut blades have 60-80 teeth, alternate top bevel or steep alternate top bevel tooth profiles, small hook angle and a shallow gullet. See Figure 33.

Figure 33. Cross-cutting blade.

3. Combination Blade: Used for cutting with and across the grain. A compromise between a rip blade and a cross-cut blade, a combination blade will typically have 50-60 teeth, an alternate top bevel and flat or alternate top bevel and raker tooth profile. The teeth are arranged in groups of five. The gullets are small and shallow within the groups of five teeth, similar to a cross-cut blade; then large and deep between the groups, like a ripping blade. See Figure 34.

Figure 34. Combination blade.

4. Plywood Blade: Used for cutting plywood or veneers. Plywood blades have 60-80 teeth, a steep alternate top bevel tooth profile and very shallow gullet. See Figure 35.

Figure 35. Plywood blade.

5. Thin-kerf: Most types of saw blades are available in a thin-kerf style. Used primarily to minimize stock wastage. It is recommended thin-kerf blades be used in conjunction with a blade stabilizer to reduce blade wobble. Note: Most blade guards/splitters are thicker than most thin-kerf blades. Make sure the stock will pass by the guard/splitter before beginning a cut.

6. Dado Blades: There are two types of dado blades: stack and wobble. Stack dadoes are expensive and time consuming to set up but leave a clean and smooth finish. Stack dadoes are used for fine furniture and cabinet making. Wobble dadoes are inexpensive and easy to set up, but leave a rough finish.

7. Moulding Heads: A moulding head is a cutterhead that attaches to the arbor and holds individual moulding knives. We do not recommend their use. They are very dangerous and require training beyond the scope of this manual.

This section on blade selection is by no means comprehensive. Always follow the saw blade manufacturer's recommendations to assure safe and efficient operation of your table saw.

Figure 36. Various saw tooth cutting profiles.

G5959Z 12" Left-Tilting Table Saw

Crosscutting

Crosscutting means cutting across the grain of the wood. In wood products without grain (i.e. MDF, particleboard) it simply means cutting across the width of the stock.

Crosscuts can be made with the miter gauge or a crosscutting sled. The miter gauge that is included with the table saw can make safe and accurate cuts with small and medium sized workpieces. A crosscutting sled is a shop built jig that can also provide safe and accurate crosscuts, especially with large workpieces.

To make a crosscut using the miter gauge:

1. Inspect the board for soundness.

2. Inspect the miter gauge. Is it properly set and tight? (See Section 5: Adjustments for miter gauge set up.) Move the rip fence completely out of the way.

3. Turn on the saw and allow it to come to full speed.

4. Hold the workpiece firmly against the face of the miter gauge and ease it through the blade as shown in Figure 37.

5. Turn the table saw off and allow the blade to come to a complete stop before removing the cut-off section of the workpiece.

Figure 37. Crosscut operation.

Ripping

Ripping means to cut with the grain of the wood. In other materials such as MDF or plywood, ripping simply means to cut lengthwise. To rip a board:

1. Inspect the board for soundness. If your workpiece is bowed it will need to be jointed flat before attempting to rip on the table saw.

WARNING Never attempt to rip a board that does not have one straight edge on it. Always run the straight edge of the board against the rip fence. Failure to do this could result in kickback and serious personal injury.

2. Set the rip fence to the desired distance from the blade.

CAUTION It is unsafe to put your hands close to the blade. If you are making narrow cuts, use a push stick. A push-stick pattern has been included in this manual on Page 45, or you can purchase a push stick from the Grizzly catalog. Use the pushstick to hold the workpiece against the fence, and push the workpiece fully past the blade.

3. Turn on the saw and allow it to reach full speed. Place the trued edge of the board against the fence. Feed the workpiece slowly and evenly into the blade.

WARNING Never allow hands or arms to be above or behind the saw blade. Should kickback occur, your hands and arms can be pulled into the saw blade. Serious injury will result.

Dado Operations

The table saw is also an invaluable tool for creating a variety of dadoes. These non-through cuts can be created with a specially-designed dado blade or a regular blade. One type of dado blade is shown in Figure 38.

Figure 38. Optional dado blade system.

WARNING The chance of kickback is always greater with dado blades, so extra precautions must be used. Any movement of the stock away from the fence will cause kickback. Be certain that stock is flat and straight. Failure to follow these warnings could result in serious personal injury.

CAUTION Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require the blade guard and splitter to be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

-28- G5959Z 12" Left-Tilting Table Saw

Proper dado operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment. To use a dado blade:

1. Disconnect the table saw from the power source.
2. Remove the table insert, splitter guard, regular saw blade, and 1" arbor. Install the long 5/8" dado arbor.
3. Attach and adjust the dado blade system as recommended in the dado blade instructions.
4. Install the dado table insert.
5. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.
6. Raise the blade system up to the desired depth of the dado. Make sure the dado blade will not cut through the work piece.
7. If dadoing along the length of your workpiece, adjust the distance between the fence and the inside edge of the blade to suit your needs. When cutting across the wood grain, use the miter gauge as a guide while dadoing. Remember: never use the fence as a stop in conjunction with your miter gauge.
8. Reconnect the saw to the power source.
9. Using a scrap as a test piece, switch on the saw and take a pass over the dado blade.
10. If the cut is satisfactory, repeat with your finish stock.
11. Reinstall the blade guard.

Dadoing operations can also be accomplished using a conventional saw blade. To create a single-blade dado:

1. Clearly mark the width of the dado cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.
2. Set the blade height to the depth of cut you wish to create.
3. If the dado runs the length of the material, adjust the fence so the blade is aligned with the inside of your dado channel as shown in Figure 39. When cutting across the wood grain, use the miter gauge as a guide while dadoing. Remember: never use the fence as a stop in conjunction with your miter gauge.

Figure 39. Single-blade dado cut.

4. Turn on your saw and make the first cut.
5. Turn off the saw and re-adjust the fence so the blade is aligned with the other edge of the intended dado channel. Be sure to keep the cuts within your marks; otherwise, your dado will be too large.
6. Turn on the saw and make a second cut.
7. Move toward the center of the dado with your subsequent cuts until the dado is complete.
8. Reinstall the blade guard.

G5959Z 12" Left-Tilting Table Saw -29-

Rabbet Operations

This table saw can also be used to cut L-shaped rabbets. These cuts can be created with a regular saw blade or with dado blades.

Proper rabbet operations will differ depending on the blade system you choose. Consult the instructions included with your dado blades for directions regarding attachment and adjustment.

To use a dado blade for rabbeting operations:

1. Disconnect the table saw from the power source.

2. Rabbet cutting on the edge of a piece of stock requires the use of a wooden sacrificial fence that is as long as the metal fence and 3/4" thick as shown in Figure 40. Attach the sacrificial fence to the metal fence with screws or clamps, making sure they are all secure and tight.

Figure 40. Sacrificial fence.

3. Remove the table insert, splitter guard and the regular saw blade from the arbor.

4. Attach and adjust the dado blade system as recommended in the dado blade instructions. Raise the blade system according to your needs. Make sure it will not cut through the workpiece.

CAUTION

Always use push sticks, featherboards, push paddles and other safety accessories whenever possible to increase safety and control during operations which require that the blade guard and splitter must be removed from the saw. ALWAYS replace the blade guard after dadoing is complete.

5. If rabbeting along the length of your workpiece, adjust the distance between the fence and the outside edge of the blade to suit your needs as shown in Figure 41. When cutting across the wood grain, use the miter gauge as a guide while rabbeting. Remember: Never use the fence as a stop in conjunction with your miter gauge.

6. Using a scrap as a test piece, switch on the saw and take a pass over the dado blade.

7. If the cut is satisfactory, repeat with your finish stock.

8. Re-install the blade guard.

Figure 41. Rabbet cutting.

Rabbeting operations can also be accomplished using a conventional saw blade. To create a single-blade rabbet:

1. Clearly mark the width of the rabbet cut on your workpiece. Include marks on the edge of your workpiece so you can clearly identify your intended cut while the material is laying flat on the saw table.

2. Set the blade height to the depth of cut you wish to create.

3. If the rabbet runs the length of the material, adjust the fence so the blade is aligned with the inside of your rabbet channel.

4. Turn on your saw and make the first cut.

5. Turn off the saw and re-adjust the fence so that the next cut will remove another portion of the wood stock between the inside edge of the rabbet and the edge of the wood.

6. Turn on the saw and make a second cut.

7. Continue to re-adjust the blade and cut until the entire rabbet is made.

8. Re-install the blade guard.

CAUTION

Instructions on using moulding heads have been intentionally left out. They are very dangerous when not used properly. Considerable skill and training beyond the scope of this manual are required to safely operate a moulding head. Serious personal injury could result if this warning is not followed.

SECTION 7: MAINTENANCE

General

Regular periodic maintenance on your Model G5959Z will ensure its optimum performance. Check for the following conditions each time you use your table saw.

1. Loose mounting bolts.
2. Worn switch.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Inspect blade for damage.
6. Guard alignment and operation.
7. Any other condition that could hamper the safe operation of this machine.

WARNING

Disconnect power to the machine when performing any maintenance or repairs. Failure to do this may result in serious personal injury.

WARNING

Keep loose clothing rolled up and out of the way of machinery and keep hair pulled back.

WARNING

Wear safety glasses during the entire maintenance process. Failure to comply may result in serious personal injury.

-32-

Table

Table can be kept rust-free with regular applications of products like Boeshield® T-9. For long term storage you may want to consider products like Kleen Bore's Rust Guardit™.

V -Belt

V-belts must be in good condition and correctly tensioned to ensure optimum power transmission from the motor to the blade. When replacing V-belts, it is important to replace all four at the same time - even if they do not appear worn.

Belt tension should be checked at least every 3 months; more often if using the table saw intensively. The V-belts are accessed through the cavity on the left side of the saw.

To check V-belt tension:

1. Disconnect the table saw from the power source.
2. Squeeze the center of each V-belt.
3. Note the amount of deflection. Deflection should be approximately 3/4" as shown in Figure 42.

Figure 42. Proper amount of V-belt deflection.

To adjust V-belt tension:

1. Loosen the motor mount bolt.
2. Shift the motor up or down to increase or decrease the V-belt tension. Tighten the motor mount bolt.
3. Check the V-belt tension again. Ensure that the motor pulley and arbor pulley are lined up.

To replace the V-belts:

1. Remove the blade.
2. Adjust the arbor so it is up all the way and in the 90° position.
3. Place a board under the motor and loosen the motor mount bolt. Slowly lower the arbor until the motor rests on the board, allowing the belts to be loose on the pulleys.
4. Pull off the old V-belts and replace them with new ones. Have the number from the belt ready when calling the service department for replacements.
5. Raise the arbor and remove the board to adjust the V-belt tension.
6. Tighten the motor mount bolt.

Lubrication

The shielded ball bearings in the motor and throughout the Model G5959Z require no further lubrication during their lifetime. When they do wear out, replacements can be obtained through the Grizzly Parts Department.

Lubricate the areas indicated below every 12 months.

1. Blade angling trunnions. These should be lubricated with 6 or 7 drops of light machine oil.
2. Blade height trunnion. This should also be lubricated with 6 or 7 drops of light machine oil.
3. The two worm gears should be lubricated with an automotive wheel bearing grease. The blade angle worm gear is not shown in Figure 43.

These points can be reached by removing the table. Check all adjustments when finished lubricating.

Figure 43. Lubricate these areas.

G5959Z 12" Left-Tilting Table Saw -33-

SECTION 8: CLOSURE

General

The following pages contain aftermarket accessories, general machine data, troubleshooting guide, parts diagrams, a parts list and Warranty/Return information for your Model G5959Z Left-Tilt Table Saw.

If you need parts, help in assembling your machine, or operational information, we encourage you to call the Customer Service Department. Our trained service technicians will be glad to help you.

If you have comments dealing specifically with this manual, please write to our Bellingham, Washington location using the address in the Introduction. The specifications, drawings, and photographs illustrated in this manual represent the Model G5959Z as supplied when the manual was prepared. However, due to Grizzly’s policy of continuous improvement, changes may be made at any time with no obligation on the part of Grizzly. Whenever possible, we send manual updates to all owners of a particular tool or machine. Should you receive one, add the new information to this manual and keep it for reference.

We have included some important safety measures that are essential to the operation of this machine. While most safety measures are generally universal, each workshop is different and safety rules should be considered as they apply to your specific situation.

We recommend you keep a copy of our current catalog for complete information regarding warranty and return policy. If you need additional technical information relating to this machine, or if you need general assistance or replacement parts, please contact the Customer Service Department listed in the introduction.

Additional information sources are necessary to realize the full potential of this machine. Trade journals, woodworking magazines, and your local library are good places to start.

Aftermarket Accessories

Replacement Blades

See the current Grizzly catalog for the full selection of □□" table saw blades.

Super Heavy-Duty Shop Fox® Mobile Base - Model G7315

Made for machines that weigh between 500 lbs. to 1200 lbs., this patented base is extremely stable with outrigger type supports. Adjusts from 18" x 24-1/2" to 28" x 33-1/2"

Figure 44. Model G7315 Heavy-Duty Mobile Base

Grizzly

Industrial, Inc.

Machine Data Sheet

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G5959Z 12" LEFT-TILT TABLE SAW

• Design Type ........ 12" Left-Tilting Arbor

Overall Dimensions:

• Table Height ........ 34-1/2"
• Table Size ........ 30-1/8" Deep x 28" Wide
• Table Size with Extension Wings ........ 30-1/8" Deep x 48" Wide
• W x D x H ........ 48" x 30" x 40"
• Weight (Shipping) ........ 635 lbs.
• Weight (in Place) ........ 542 lbs.
• Miter Gauge Groove Size / Type ........ 3/4" x 3/4" / T-Slot
• Crate Size ........ 33-1/2" L x 30" W x 40-3/4" H
• Footprint ........ 26" x 23-1/2"

Construction:

• Table ........ Milled and Surface Ground Cast Iron
• Cabinet ........ Pre-Formed Steel
• Miter Gauge ........ Cast Iron Body / Steel Bar
• Trunnions ........ Cast Iron
• Spindle Bearings ........ Shielded and Lubricated Ball Bearings
• Guard ........ Steel Splitter / Clear Plastic
• Wings ........ Ground Cast Iron
• Fence ........ Single Lever, Front Locking, Extruded Aluminum Sides
• Rails ........ 77-3/8" L x 2" Square Tubing Front Rail

Capacities:

• Maximum Blade Diameter ........ 12"
• Maximum Depth of Cut at 90° ........ 4"
• Blade Tilt ........ 0 - 45° Left
• Maximum Depth of Cut at 45° ........ 2-5/8"
• Maximum Rip to Right of Blade ........ 50"
• Maximum Front of Table to Center of Blade ........ 18-1/8"
• Maximum Front of Table at Maximum Cut ........ 13-1/4"

Motor:

• Horsepower ........ 5 HP Single-Phase
• Voltage ........ 220V
• Amps ........ 30A
• RPM ........ 3450 RPM
• Switch ........ Magnetic with Thermal Overload Protector
• Power Transfer ........ Triple Belt Drive
• Bearings ........ Shielded and Lubricated Ball Bearings

Arbor:

• Dimension ........ 5/8" Dado & 1" Regular Blade
• Speed ........ 4140 RPM

Features:

• ........ Hinged Motor Cover
• ........ Two Arbor Sizes
• ........ 4" Dust Port
• ........ Inboard and Outboard Bearings

Specifications, while deemed accurate, are not guaranteed.

G5959Z 12" Left-Tilting Table Saw -35-

5 HP Magnetic Switch -NHD Type

DANGER Disconnect power from machine before performing any electrical service. Failure to do this will result in a shock hazard leading to injury or death.

SINGLE-PHASE 220 VOLT POWER SOURCE

1L1 3L2 5L3 NO 13 ON 2T1 4T2 6T3 NO 14 GROUND

T1 T2 T3 2 4 6

24 30 36

97 95 96 98

MOTOR

G5959Z 12" Left-Tilting Table Saw

Parts List

Troubleshooting Guide

WARNING
Disconnect power to the machine when performing any maintenance or repairs. Failure to do this may result in serious personal injury.

1/2" GRID

PUSH STICK MAKE FROM 1/2" OR 3/4" WOOD OR THICKNESS LESS THAN WIDTH OF MATERIAL TO BE CUT

CAUTION USE ONLY GOOD STRONG WOOD OR PLYWOOD

NOTCH TO HELP PREVENT HAND FROM SLIPPING

CUT HERE TO PUSH 1/4" WOOD

CUT HERE TO PUSH 1/2" WOOD

Warranty and Returns

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly's sole written warranty and any and all warranties that may be implied by law, including any merchantability or fitness, for any particular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no event shall Grizzly's liability under this warranty exceed the purchase price paid for the product and any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special, or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue you a "Return Number," which must be clearly posted on the outside as well as the inside of the carton. We will not accept any item back without this number. Proof of purchase must accompany the merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to achieve better quality equipment. We make every effort to ensure that our products meet high quality and durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

WARRANTY CARD

Name ______________________________________________________________________________________ Street _____________________________________________________________________________________ City _______________________________________________ State__________ Zip_______________ Phone Number_____________________________________ E-Mail______________________________FAX_______________ MODEL # _______________________________ Order # ______________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all information is strictly confidential.

1. How did you learn about us? Advertisement Friend Catalog Card Deck World Wide Web Other__________________________________________

2. Which of the following magazines do you subscribe to. ___American Woodworker ___Practical Homeowner ___Cabinetmaker Shop Notes Family Handyman Today's Homeowner Fine Homebuilding WOOD Fine Woodworking Wooden Boat Home Handyman Woodshop News Journal of Light Construction Woodsmith Old House Journal Woodwork Popular Mechanics Woodworker Popular Science Woodworker's Journal Popular Woodworking Workbench Other

3. Which of the following woodworking/remodeling shows do you watch? Backyard America The New Yankee Workshop Home Time This Old House The American Woodworker Woodwright's Shop Other_______________________________________

4. What is your annual household income? ___$20,000-$29,999 ___$60,000-$69,999 ___$30,000-$39,999 ___$70,000-$79,999 ___$40,000-$49,999 ___$80,000-$89,999 ___$50,000-$59,999 ___$90,000 +

5. What is your age group? ___20-29 ___50-59 ___30-39 ___60-69 ___40-49 ___70 +

6. How long have you been a woodworker? ___0 - 2 Years ___8 - 20 Years ___2 - 8 Years ___20+ Years

7. How would you rank your woodworking skills? ___Simple ___Advanced ___Intermediate ___Master Craftsman

8. What stationary woodworking tools do you own? Check all that apply. Air Compressor Panel Saw Band Saw Planer Drill Press Power Feeder Drum Sander Radial Arm Saw Dust Collector Shaper Horizontal Boring Machine Spindle Sander Jointer Table Saw Lathe Vacuum Veneer Press Mortiser Wide Belt Sander Other___

9. How many of your woodworking machines are Grizzly? ______________________________

10. Which benchtop tools do you own? Check all that apply. 1" x 42" Belt Sander 6" - 8" Grinder 5" - 8" Drill Press Mini Lathe 8" Table Saw 10" - 12" Thickness Planer 8" - 10" Bandsaw Scroll Saw Disc/Belt Sander Spindle/Belt Sander Mini Jointer Other________________________

11. How many of the machines checked above are Grizzly? ______________________________

12. Which portable/hand held power tools do you own? Check all that apply. Belt Sander Orbital Sander Biscuit Joiner Palm Sander Circular Saw Portable Planer Detail Sander Saber Saw Drill/Driver Reciprocating Saw Miter Saw Router Other_____________________

13. What machines/supplies would you like Grizzly Industrial to carry?

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14. What new accessories would you like Grizzly Industrial to carry?

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15. What other companies do you purchase your tools and supplies from?

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16. Do you think your purchase represents good value? ___Yes ___No

17. Would you recommend Grizzly Industrial to a friend? ___Yes ___No

18. Would you allow us to use your name as a reference for Grizzly customers in your area? Note: We never use names more than three times. ___Yes ___No

19. Comments:_______________________________________________________________

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GRIZZLY INDUSTRIAL, INC. P.O. BOX 2069 BELLINGHAM, WA 98227-2069

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Name________________________________________ Street_______________________________________ City_________________State_________Zip_______

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