I just bought a new hollow core door and it is slightly too wide and too tall for the opening (an eighth inch or less). What is the best way for me to trim it enough so that it will fit plus enough for a coat of primer and paint? Thank you in advance for all replies.
-- Whenever I hear or think of the song "Great green gobs of greasy grimey gopher guts" I imagine my cat saying; "That sounds REALLY, REALLY good. I'll have some of that!"
A surform is, essentially, a form of handplane. The 10" or so float ones are, in fact, a most excellent choice for the purpose, especially for those w/o much experience w/ a regular hand plane. They'll slice the typical veneer quite nicely w/o tearing and don't need any expertise in sharpening that many novice conventional hand plane users may not have.
True enough, but the Surform will leave a ratty finish. You'll still need to clean up the edge with a plane or by sanding. A sharp jack or jointer plane is a one step process.
True. A plane *does* take a little skill to operate. It's a skill I recommend that anyone who works with wood should get (and yes, it does include knowing how to sharpen the blade and "tune" the plane).
Now using a hand scraper, that's another essential tool I'm still learning how to use ...
Speaking of which, I can't recall where I saw it or exactly who made it, but (I think it was Scandinavian; I'm sure it was European) I have seen an alternative "plane" design that was very similar to a set of hacksaw blades bound together very tightly in a handle. It was reviewed (in FWW iirc where I saw it) w/ accolades as a wood remover that did "ok" work for roughout and dimensioning, similar to surform but somewhat less rough.
And, of course, for relatively small volume w/ the softness of wood in any hollow-core door I've seen, a wood rasp followed up w/ file and a little sanding wouldn't take all that long.
And, while I almost hate to mention it owing to the trouble it can cause if one isn't careful and/or inexperienced, there's always the circular saw w/ a _very_ fine quality ply/veneer blade guided by a straightedge. To take off such a narrow strip means running the saw on the door, of course, which also means protecting the surface and all, but it's certainly "doable" if one has a fair amount of handiness w/ the tool.
I have, even, taken them and run them over the jointer, but I don't recommend that to the neophyte, either... :)
You'll need a very good blade; I like to use the plywood/veneer-cutting types so don't split the veneer (hopefully).
The tape may help along the cut line some; for the door itself so the sole plate doesn't leave telltale marks I use a pad on the saw base itself. I have a piece of a thin flexible cooking rolling pad cut to size and use sanding disc spray adhesive to hold it on.
To improvise, a piece of thin cardboard or similar would suffice...
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