Can I stick two 4 gauge and one 6 gauge wire into a 3/4" conduit
Sep 11, 2006 11 Replies
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Ignoramus29948
Would it be legal and possible to use 3/4" conduit to carry two 4 ga conductors (hots) and one 6 ga conductor (neutral). That would be for possibly upgrading a garage subpanel with existing 3/4" conduit. Most bends would incorporate electrical boxes.
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RayV
Just curious, why do you want the neutral larger than the hots?
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Eric
Nope, (except if you use imc conduit), but you would be much smarter to use
1" anyway - it would be an easier pull. Look up the conduit fill tables in the NEC, you can even find those online. Just remember tho, just because its legal doesn't necessarily mean its smart. ie: sure you can legally put x conductors into a y sized conduit but if the conduit is very long it gets to be absurdly difficult to get things pulled in without damage. Using larger conduit makes for an easier job, reduces the possibility of insulation damage, allows for future growth and costs very little. Eric
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Ignoramus29948
Um, I want it smaller than the hots (6 ga neutral, 4 ga hots).
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Ignoramus29948
Yes. The trouble is, I already have 3/4" conduit in place.
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Speedy Jim
#4, when used as a Feeder, has an Ampacity of 100 Amps! Do you *really* need that large a feed to a garage?
I'd go smaller and include an equip ground in the calc, rather than use the raceway as the equip ground. Jim
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RayV
Guess I need to take that Evelyn Wood refresher, again.
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gfretwell
That computes to 41% a tad over what is legal but I doubt you could actually pull it in anyway if there are a couple bends in the run.
If you really insist on trying this I suggest you dig down, cut off the turn up 90s and put a LB on each end. Then it is a straighter pull BUT IT IS STILL TOO MUCH WIRE IN THE PIPE.
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Eric
Well then, you need to recalculate your load and see if you really need wire that big. My instinct tells me I'd be willing to bet you're not doing anything requiring more than the ampacity of an 8/3 or possibly (remote chance)a 6/3 feeder, but of course i dont know your load or what you are running out there. Again, my advice is to take a hard look at the loads you plan to feed and see what you really need for a feeder. If you are willing, post here what your plans are and we can give you some feedback - maybe its a smaller job than you first thought - then again, maybe not.... Eric
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maradcliff
NO
Pipe is too small to meet code, and you'll never get them thru. Use the gray PVC made for that, and go at least 1 inch, 1 1/4 is better.
Mark
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Randy
The reason, I suspect, is that you are planning for a 220v load that you are sizing the 4ga hot legs for and the 6ga neutral is sized for the expected 120v load. I would not try to get that in the 3/4" pipe.
Take the advice of a bigger pipe and run a 4ga (or match the largest conductor you install, if you go smaller than the planned on 4ga.) ground also, I this is going to feed a branch panel and therefore the neutral ("grounded" conductor) and the ground ("bonding" conductor) will not be tied toegther in the subpanel, only at the feeder (main) panel in the house.
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Calvin Henry-Cotnam
It is the type of insulation that matters in addition to the gauge of the wire. Basically, if pulling more than one wire/cable through conduit, you are only supposed to fill it to 40% of its cross-section diameter. Knowing the sum of the cross-section diameters of the wire being pulled allows you to see if you are within the 40% maximum.
In this case, using T90-Nylon (THHN) conductors will fill a 3/4" conduit to 41.7%, so you really need to go with 1", though you could probably get away with 3/4" but pulling will be a bit more work than it should. These conductors only fill a 1" to 25.7%.
I have a Condiut Calculator available for free at:
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