I need to make some concrete (approx 4-2-1) and I have a large amount of MOT (crushed limestone I guess). I only need about 0.1 m^3 of concrete. Can I use the MOT as ballast, instead of going to B&Q and grabbing bags of gravel and sand etc ? Thanks, Simon.
It is some lumps of concrete to buttress an internal loadbearing wall whose foundation I have to dig down next to in one place for a toilet connection. It will be sitting mostly under the ground. Simon.
Yeah go for it - get some sand in there though, maybe 1:1:5? see how it feels on mixing up (there won't be enough fines in the MOT as it digs at least)
I would not use it without checking with an expert first. Concrete ballast is graded to leave gaps for the sand and cement to fill, MOT may be graded to not have the voids (MOT type 2 has no voids IIRC, MOT type 3 has 30% voids IIRC).
Personally, I would get the usual sand and gravel and do it properly.
The proportion of fines in MOT Type 1 is far too high to make a decent concrete. There is no chance of coating all the particles with cement paste.
For that small quantity, if you have a 5mm sieve, I suppose you could sieve away anything less than 5mm and use what remains as ballast, adding some sand. But I have no idea what the results would be.
I have had several tons of MOT over the years to dress our trackways and i would 100% say it does not have as many fines as from sand in a
1:2:4 concrete mix.
Remember the "4" in the 1:2:4 refers to 20mm gravel, the"2" to sand - in MOT you have many differnet sizes of grain all the way from say
40mm to dust.... the porportion of those sizes is the moot point. If there were "too many" fines in MOT it would just behave like a "slurry with lumps in" when used on tracks like ours ..... it doesn't, it binds together esp. after vehiclular use - that is it's best property which implies a decent spread of grain sizes to knit together.
Comparing to "all in ballast" aka "2:4" it *is* short on fines - hence my recommendation to add sand to the mix.
Can do in some parts of the country. Ours is mainly flint. Calcium silicate IIRC.
Limestone is calcium carbonate IIRC.
ballast and gravel are sedimentary deposits of alluvial or glacial spoil. Essentially smashed up rocks of whatever was upstream.
The big stuff we call gravel, the small stuff we call sand. The very small stuff we call clay, and the carbonates usually wash away and end up in the sea.
A walk on any beach or any river bed thats currently dry-ish will reveal almost no limestone or chalk of any description. Its flints, the odd bits of sandstone, and granitic type materials.
Anything thats weak gets turned into fine and fine gets carried further. Nature does a good job of grading gravel beds for us to use.
You have to agree it would not have been a bad second to your granite/ flint/whatever in a mix - especially considering it was already kicking around at the OPs...
I'll let you know if my road melts anytime soon (have you been to Malham? noticed any major changes recently?)
^^^^^^^^^^^^^^^^^^^^^^^^^^ This is the killer though.
Limestone covers everything from chalk to the sort of jurassic limestones, that are really hard. Almost marbles.
But what goes in MOT is NOT jurassic limestone, or even thr scraps left over from making nice stone building blocks.
Its deliberately selected for its ability to compress and break under pressure to form a nice compacted, yet still permeable substrate for roads.
So my contention that is way worse than granite under compressive loads is correct. It could be up to 8 times weaker, and even if you take the average, its considerably worse.
Let me know when you see a road with limestone chippings applied as a wear surface as well.
Or what's in MOT is. You can smash it easily with hammer in a way that is not possible with flint. Flint shatters under a sharp knock. MOT crushes under a heavy load.
If uyou lay a road with pure MOT and run a few 30 tonners over it, it doesn't settle like granite or flint gravels do, it turns into a continuous surface of crushed particles filling the gaps between the larger lumps, and ends up quite smooth. I know, because I have done just that before covering it in gravel.
The whole POINT of MOT type 1 is to BE physically weak in order that it CAN end up as a stable free draining load spreading base although it starts as lumps with gaps.
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