My wife and I just bought an older farm house (circa 1901) and we've been enjoying nightly fires. About a week ago we noticed smoke starting to accumulate in the living room and got nervous. I had installed a roof top damper weeks earlier, but we had many fires without incident after I installed it.
With the lights off and using a flashlight, I realized smoke was belching out from behind the mantel and along the brick trim all the way down to floor level. I realize this is a potentially deadly problem. My theory is that smoke is escaping through the old mortar joints in the flue tiles, leaking down around the flue inside the brick chimney above the firebox, and ultimately into the house (and who knows where else).
Given that we definitely want to enjoy the open fireplace (we just bought 7 cord of mixed hardwood!), is relining the chimney with a flexible liner an option? I have read some warnings about the danger of using a round liner and the resulting impact on flue diameter reduction. We are on a tight budget, but the fireplace is one of the few luxuries we allow ourselves! The existing flue is in the neighborhood of 12" x 12" and is not a straight shot (one bend). Looking down the chimney from the top I can see a number of misaligned tiles. I have researched "squarized" liners (their grammar...not mine) and the cost is steep.
Is there any economical way for me to attack this problem? I have a fair amount of construction experience, but I don't know one wit about flue sizing, etc. My concerns are that I will put in a flue, only to find that (a) it's undersized, or (b) smoke is escaping the smoke chamber below the flue itself and I'm no further ahead.
We have guests arriving in three weeks and I would really like to have this taken care of so we can enjoy our new home with family.
Any advice would be greatly appreciated.
Thank you, Greg