We just had the hot water cylinder in the bathroom replaced by a Heatrae Megaflo to get mains pressure hot water. Results are terrific (great shower performance, proper mixer taps) except that we're getting pump-over from the vent pipe into the expansion tank in the loft when the tank demands heat. I'd really appreciate any wise advice so I can discuss it sensibly with the plumbers.
It's a 1911-vintage three-story house with celler, attic, and loft over the attic. The boiler is in the cellar, the HW cylinder is in the upstairs bathroom, and the expansion tank is in the loft over the attic. The original HW system was conventional: gravity fed with flow and return pipes to the HW coil continuing up from the bathroom to the expansion tank in the loft (as overflow and down-feed respectively). Because the Megaflo is not suitable for 'gravity circulation primaries', the installers added a pump at the boiler in the pipe coming up to the coil. It's a Grundfos Selectric on minimum setting and controlled by the HW thermostat.
It looks to me as if the extra head from the pump must be what's forcing the water over the top of the overflow pipe. The data sheet shows it can support 2.1 metres of water at zero flow rate. This is the worst case, so I'm thinking that raising the overflow height by 2 metres should compensate for the pump. There's only room to add about 0.7 metres going vertically, but if the overflow pipe were to go diagonally from the expansion tank to the roof apex and back again we could get almost 2 metres of vertical height. Does this make sense, or would it violate good practice?
Otherwise maybe we should close off the existing overflow feed and replace it with a dedicated overflow pipe connected between the boiler and the new pump but it's a long and awkward pipe run so not an easy solution. (Eventually we'll want to fit a condensing boiler and pressurise the CH system, in which case we won't even need the expansion tank, but I don't think we're ready for this just yet).
Any other ideas? Thanks in advance for any help.