Back in 2001 I made an ash coffee table for a friend and his wife,
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called me recently to tell me one of their three cats had knocked over an open bottle of nail polish remover and there was some damage to the top,
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nail polish remover had totally removed the oil based poly finish down to the wood.
I decided to run the top through my drum sander to remove all the old finish and then to refinish the top. I made this table before I had a drum sander. There was some pretty bad grain reversal in the top and I had to scrape away a lot of tearout,
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ended up sanding off a lot of material to get all the finish off. So much in fact, that I sanded out the 1/16" walnut inlay,
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to cut new grooves for new (and deeper) inlay,
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inlay,
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top all sanded, lets just break the edge with a 1/8" roundover. Grab Makita Laminate trimmer, looks like the right bit and right height, fire it up and start rounding over,
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wrong roundover bit, totally wrong height, beads everywhere. Smash laminate trimmer on floor, take chainsaw to top and start over.
Nah, I didn't break anything. I wasn't really happy with how things were going all along, every step just didn't seem to go right and even if I hadn't used the wrong router bit, I would not have been happy with the finished project, it was just too thin now for the rest of the table.
Off to the basement to grab a little ash,
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are nice 8/4 boards that I got for about $0.50 a BF at auction a while ago.
Here are the rough boards for the top,
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reason I did the inlay in the old top in the first place was to hide a big knot hole in the centre of the board that only fell out after final planing. I told Scott I had ruined the top and since I was making a new one I asked him if he wanted the inlay. He did. To make it less work, I just glued up the top with walnut strips rather than the extra work of inlay (which was just a cover up last time),
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ran the top through the sander and they cut it to length with my crosscut sled,
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is the top all sanded and rounded over with the correct roundover bit,
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is a pic of the new top beside the old top,
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new top is
*no where* as dark as it looks in the photo.
Installing the new top,
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table,
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20/20 hind sight, I should have just made a new top off the bat. I am a better woodworker now then when I made the first top and I had/have tons of ash on hand. Oh well.
David.