I bought one this weekend (model 1671). I had heard bad things about the Delta and the JET, and this one was on sale. They are all about the same price, US$230.
I am making a workbench and it calls for some big mortises. I mortised the legs with a router and it was pretty tricky making 2"x3"x2" cuts. So I thought a machine would be easier for the leg stretchers. Since good hand-mortising chisels (like the ones Lee Valley sells) are about the cost of a cheap machine, I thought I'd try technology first and expect to do some minimal by-hand cleanup.
Setup was easy, the only problem was that the threads for the fence weren't tapped properly and had to recut them to match the bolts they sent. I thought the holes were just full of paint, but they weren't cleanly cut.
I installed the 1/2 chisel (included) and turned it on, and it rattled like crazy (the instructions say it may make noise, but it was really loud). I checked and the bit was clearing the chisel at the bottom. Since there was no way for me to adjust the position of the bit inside the chisel I just assumed this is a side effect of a $200 power tool from China.
My first mortise into a 2"x2" piece of hard maple (laminated by smaller
4/4 stock) sent out a ton of smoke. There was a lot of head flex, too, so I went slower and in smaller passes on the next one. The smoking stopped, but it took a large amount of effort to push into the maple. I was really torquing it down. I continued this way cutting eight 1.25"x5"x1.5" mortices. I left the 1/8th in strip in the middle and cleaned it out with a chisle, because I heard that the mortise chisel can veer off if there isn't at least 3 walls of support.I was really surprised at how messy and uneven the mortises were. It was a brand new chisel, I expected cleaner edges, not ripped shredded wood. By comparison, my previous routed moritices were smooth as glass (but had rounded insisdes and took forever to set up each cut).
I also noticed the head flex got progressively worse. I had to stop and retighten the bolts on the bottom of the guide rails. Not an easy task since it weights ~80 pounds.
Is this common, or are