I've got some 4" sq x 2" thick pieces of various woods. I need to make them as round as possible (so I end up with 4" disks, 2" thick). I don't have a lathe (yet). I've got a bandsaw, a drill press, and a bench-top belt sander (used 4x36 belts). What I thought I would do is find the center and lay out a circle; cut as close as possible on band saw; drill a hole in center and insert lag bolt and washer/nut; then spin this with a hand drill while sanding on belt sander. Other choice is making a jig for cutting circles on band saw - not too sure this will work. Ideas/comments?
OK, you've got a drill press and a band saw - pretty much all you need, except for one gizmo described below:
- Find the center of each piece and make a mark.
- Draw an accurate 4" circle on top of each piece, centered on the mark.
- With a sharp blade in your band saw, cut around the pencil line pretty close but just outside the line.
- Now get one of these:
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(a big $20 plus shipping)
- Mount the pieces in the lathe attachment on your drill press, one by one, and skin them down to exactly 4 inches in diameter. You could use a turning tool as shown (maybe another ), or a rasp, or even a belt sander which you already own.
I'd use a turning tool, which might possibly have the pleasant side-effect of introducing you to an entirely new and extremely interesting way of working wood.
Sound good?
Tom