Finally had an occasion to use my oscillating tool. Cutting 8"x16" holes on the underside of my eaves to create ventilation. 36 total!
3/8 inch plywood boxed eaves. Considered skill saw, saber saw, roto- zip and oscillating tool. Note: This is all overhead work, approximately 8-11 feet off ground.Skill saw: While I do own a portable model, I considered it to be too dangerous to be used upside down and overhead. Also if I make a template, I could use it only to trace with a pencil and not trace with the saw. I'd probably end up cutting it to shreds in no time.
Saber saw: This would require starting holes in the corners or some clever plunge cuts. Template could be made to compensate for the shoe width. Tried this and found it to be heavy and difficult especially when coming across a rafter. Depth of cut can not be adjusted other than by cutting off part of the blade.
Roto-Zip: This tool worked nicely. Template has to be made larger due to the with of the shoe (base). Very agressive, hard to control overhead and LOTS of sawdust.
Multifunction: (MF) THIS WAS THE WINNER!!! Fairly light weight. Template (Masonite hardboard) with inside cutout exactly 8"x16". Plunge cut no problem. Used the half-moon "Wood & Drywall" cutter. Easy to follow template. WILL NOT CUT INTO TEMPLATE, except at the ends. Method used: Template tucked up against facia board. This offsets the cut-out 4 inches from the board. Template screwed to eave facing with two diagonally placed drywall screws. These screw holes match the holes in the new grill covers. MF tool traces lightly around the cutout simply scoring at about 1/4 depth of th plywood. MF tool stops about 1/2 inch short of the corners. Template is removed. MF tool finishes the cuts at full depth and out to the corners. Grill is screwed onto the hole (6 screws total) with two of the screws falling into the existing holes used in the template. Instead of working from a ladder, I welded a removable hand-rail unto my Kubota tractor and stood in the bucket with all the tools. Simply drive from location to location and adjusted the height accordingly.
TOOL PERFORMANCE: Loud, but performed very well. I did 14 holes by the time the blade wore out. Not bad, considering that it's 48 inches of cut per hole, for a total of 672 inches, or 56 feet. This would be equivalent to undercutting about 100=B1 door jambs!! Extremely safe.
QUESTION: The teeth on the cutter don't have any 'set'. Would this work better with 'set' teeth? Is 'set' simply to allow saw dust to get out of the way? Of course, having no 'set' is probably the reason that the tool does not 'grab' and cut into the template as you slide it along.
Ivan Vegvary