In have a lot of windows in which I want to have plantation style shutters. The cost for commerical units is going to bust my budget, so I am considering making them (the old make or buy decision).
Anyone have advice on how to make the slates? Referencing some shutters I already have in my house, the slats are 4.5" wide, 1/2" thick in the middle, and then taper down to about 1/4" (double taper on both edges). I'm trying to think of a way to accurately reproduce the profile on a table saw or router table. So I'm looking for some sort of jig, source for slat materials, or process to use?
Any suggestions? Thanks Dan P.