I want to make a bunch of bokken for some local univserity martial arts clubs. (A bokken is a wooden sword based on a japanese katana, for those who don't know the term).
If you look at a picture of one, you see that the sword itself has basically an oval cross-section with a few flattened sides.
Anyway, I think I can deal with most of the aspects of this, but I can't think of an easy way to make something with an oval crossection short of sanding it to death on a belt sander and jointer.
Even doing it on a sander, I would like a way that I can precisely get something perfectly symmetrical.
If anyone can think of an easy way to do it or give me pointers on where to look, here are the tools I have: table saw jointer belt sander bandsaw drill press various hand tools