|| How precise? | Seamless?? 1/32. Each piece is going to be painted and then 34 | pieces will be put together to form a whole picture. Kinda like a | jigsaw puzzle excpet not exactly as the pieces will not interlock. | So they must fit together seamlessly.
Duck soup. I have a CNC router that can cut hexagons from a full sheet at a time. With a 1/8" bit there'll be minimal waste but maximum cutting time (~100 pieces/hr). A larger bit will provide smoother cuts and reduced cutting time (~200-350 pieces/hour), but more waste. It's less expensive to have a wider kerf because MDF costs less than either machine or human time.
FWIW, 1/32" off won't exactly look "seamless". Will you want a "frame" for the picture? How about a shipping/storage box?
|| What should I ask potential suppliers that will allow me to pick || the supplier that can produce the most precise pieces at the lowest || cost ?? | || How much? | :) Well, yes. I actually got that one myself. What else should I | ask??
You'll need to clearly specify what you want, how many you want, and when you want the parts. These factors will influence price. Schedule a visit to the shop and allow time to discuss what you're doing. Ask to see a sample of similar work. Ask about lead times and volume pricing (if applicable). Ask for their suggestions to improve your parts/price/lead time.
|| I am in Des Moines and think that a local supplier would be best || (if I can find one) due to shipping costs but am open to other || nearby areas if I cannot find someone local . | || Is I-80 exit 110 (DeSoto) 16 miles west of Des Moines sufficiently || local? If so, you're invited to stop by. | Absolutely. Anywhere within an hour's drive is definitely in the | zone.
You can follow the link below to find contact info and a map. My shop is easy to recognize: it has a big solar heating panel on the south wall (facing I-80) and an orange wind sock over the north wall. Be alert for vertical traffic.
-- Morris Dovey DeSoto Solar DeSoto, Iowa USA
formatting link