Buy a single bead router cutter
Buy an antique moulding plane
Buy a #66 and make a cutter. Old Stanleys are fairly common and can be
quite cheap, if they're not pristine or have lost cutters / fences.
They should have two fences; one straight, one curved, and it's worth
having both. Cutters are consumables - L-N sell plain stock for
making more, if you can't find your own source.
Make a scratch stock. I think the Garrett Hack plane book has good
instructions. This works, but personally I prefer the #66 - it's
easier to keep the cutter aligned vertically.
To make a single bead cutter, start by drilling one or three round
holes, then cutting the edge back to expose them. It's easier than
trying to grind a semi-circle into the edge.
Die Gotterspammerung - Junkmail of the Gods
Count me in the scratch stock camp. You can make one from an old
wooden marking gage and some scraper stock. Back out the pin and cut
a vertical kerf in the end of the beam of the gage.
Then drill two holes; one all the way through the beam for bolting
the kerf closed at the end of the arm, and the other for inserting a
flat-bottomed machine screw to hold the stock in place (this hole only
goes as far as the depth of the kerf).
The stock is made from a hand scraper blade drilled, cut and filed
to the desired profile. (Chainsaw files work well for fairing the
profile.) You can make up any profile that your heart desires. Also,
because the fence on the gage, you have a lot more flexibility than
some of the fixed scratch stocks I've seen.
(A picture of the one I made is at:
thanks, Chuck. That picture makes it clear to me (finally) how to make
a straight bead. Previous pictures I'd looked at were taken from a
different perspective making it hard for me to visualize. I have,
however, picked up the proper tool at Sears to fit my molding cutter. I
had posted here because I couldn't find my tool catalog at home and
incorrectly thought that there wasn't a ONE bead tool available. Your
method I shall hold in reserve for when I can't BUY the profile I need.
Conan the Librarian wrote:
I have cut similar beads by cutting the sawblade kerfs as you did,
then using a rabbet plane and shape the bead by eye. A #75 works
well for this (proviede the bead is parallel to the grain,
not across it) and it's probably the cheapest rabbet plane available.
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