I am in the process of building some bedroom furniture. The style is made up of mortise and tenon frames with 1/4" (really 5.2mm, damn plywood manufacturers) plywood panels. I have completed one piece so far and found it was a lot of trial and error to get perfectly flush mortise and tenon joints and I ended up with sloppy panels due to 1/4 slots and 5.2mm ply. I cut the last ones using my router and a 1/4 bit. Since that time I bought a 5.2mm slot cutter and straight bit, that I would like to use to make the mortises. I figure I already need a 5.2mm slot all the way around the inside for the ply I might as well just cut it a bit deeper at the ends it will allow for completely hidden yet fairly easy mortises. One additional note given that my wood is all from rough and home prepped thus it is not truly 3/4". It is all the same just not 3/4" So to get back to the real questions.
- Is a 5.2mm (roughly 7/32") tenon enough? can't really imagine it not being enough but figured I would get your opinions.
- More importantly, what methods do you all use to get the depth of your tenon to mate the mortise properly.
- If you use a Tablesaw jig do you have any recomendations for a shop built type, SWMBO just let me buy a used PM66 not likely to go for a 0+ tenon jig.
- I did recently buy a rabbetting bit for my router. Any good ideas on using it for the tenons.