On the recommendation of someone here, I bought some Rockler Mission Oak Gel stain for a bookcase project. Previously I had used tradtional solvent based stains. My woodworking experience is fairly limited. The stain is darker than I would have picked out, but I am listening to SWMBO to keep things happy on the homefront.
The project is a bookcase, oak plywood and oak trim. I live in Houston where its hot and humid. I sanded through 220.
I stirred the gel stain before applywith an old cotton sheet scrap. When I applied the gel stain to a test board, it seemed easy to do. On the large parts, like the sides, it was difficult to use in my opinion. The Gel did not spread very much, and had to be worked a lot. When I attempted to do large surfaces, it dried quickly and became a thick blob sort of texture, and this made the plywood blotchy. It also left white un-stained parts in the deep grain, you'd have to really work it get those stained completely as the gel is pretty thick and doesn't flow like the solvent based stains.
It got so bad I needed to "cut" the thickening gel stain so I used some thinner on a new rag to get it to spread out evenly and remove the dark spots from what would normally be the highlight section of the wood. The thinner worked, but when you step back and look at the project now, it looks horrible with a big light spot where I used the thinner and other screwups.
I have four of these bookcases assembled, this was the first one. I plan on using the thinner and sanding out some of the problem spots and re-staining, taking care not to go through the plywood venier.
Does anyone have any suggestions on working this gel stain when it seems to dry so fast? What sort of rag is best? Maybe a squegee or brush to get the stuff spread out faster? I've got a lot of SF to cover on these bookcases.
Thanks,
Scott