I'm making a table saw guard out of Lexan and am going to use a plate of 6061
aluminum to act as a splitter and support. The
blade cuts an 1/8" wide kurf and the aluminum is a 1/8" wide. The guard fits around
the splitter and slides up and down.
The surface area is about 2"x3" on both sides of the aluminum and should be moving
Anybody have any thoughts as to the strength of the aluminum and/or the wear of the
Lexan to the aluminum?
AL is too soft and will move out of alignment and wear, leaving you with a
splitter thinner than the blade. I can't tell from your description how you
will enable the lexan to slide. It sounds like it rides on your splitter,
in which case it won't be transparent for long. Your blade will trash it in
short order. You will need spacers wider than the side to side play in the
I like the powermatic blade guard, and if I were going to reverse engineer
one I would start there. Not that I condone that sort of thing.
HomeOwnersHub.com is a website for homeowners and building and maintenance pros. It is not affiliated with any of the manufacturers or service providers discussed here.
All logos and trade names are the property of their respective owners.