|Speaking of useless answers. I went to some trade show years ago. I |got a tote bag that might have said Copper is Proper. I cannot find |the tote bag to see if that was the logo. Two points were made in the |handout and it was geared towards commercial electricians. Well maybe |one point. Copper flows electricity better than aluminum. 12 guage can |be less expensive over the life of a building versus 14 guage due to |lower power losses with the bigger wire. Equipment can run better with |lower voltage drops. |
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||Another anecdote which might be worthless. I have a friend who is |certified in a lot of welding techniques. He has worked in power |plants, oil rigs, made non destructive weld samples and seems to have |a good bit of experience. He occasionally uses the small portable mig |welder like I have in the garage. He has found that the little 120 |volt welder does better with 10 guage service wire than it does with |12 guage service wire. I don't know how long the wire runs were when |he was doing this experimenting but it reinforces the voltage drop. |His eyes and skill with welds are better than my hack welds.
First of all, it's "gauge."
You don't need wire tables if you can remember that the resistance of a round copper conductor is given by:
DC resistance ( Ohm/1000' at 20 C.) = 10 ^ (0.1 * AWG - 1)
where AWG is American Wire Gauge.
The resistivity of aluminum is approx 1.52 times copper.
So for a 20A run using 12 AWG, 100' long (200' of wire) the copper loss is ~45 W.
For the same run in aluminum the loss is ~69 W.
The difference in efficiency (power delivered to load / power into wire) is 98.1% vs. 97.1%.
Is this somthing to get excited about?