So I've been thinking about dust collection a bit lately. At work we have a big 2 stage system with a bunch of bags. This thing runs all day and I'm sure it sucks up some serious juice. Even setting aside from some glaring inefficiencies in our duct work (don't get me started), it seems like a pretty wasteful use of energy.
Now let's cut to a smaller shop - say 4,000sf or so. In my dream world I'd have an Ecogate system with the power control unit to vary the CFM of my blower, but let's be a bit more realistic... Given the relatively low cost of small cyclones with excellent filters, would it be more efficient from an electrical efficiency standpoint to have some of those hooked up to a few machines each than it would be to power up a large centralized unit every time? I'm ingnoring the pain in the ass factor of emptying a bunch of different cyclones. I don't even know where I'm going with this, but it's been kicking around in my head and it needed to be out.
The more I read what I'm writing the more I think a top quality system with sealed ductwork and excellent dust shrouds is the way to go. Leaky duct work is one of my pet peeves. That, and guys who don't unscrew the clamp handles when they're done.
JP