I picked up a couple of formica countertops at Ikea many years ago to use as desk surfaces. They're about 1-1/2" thick particle board and still in excellent condition. I cut one down to make a new desk in our home office. I'd like to do the same for a desk for my daughter's room.
I thought awhile about how I might cut the first one. Not knowing anything, I ended up scoring the line with a razor knife a bunch of times, then using a small circular saw to cut just barely through the formica and a 7" circular saw to cut through the rest. I cut it from the top. The result was passable, but I think it could have been better.
I'm wondering what other ways there might be to go about this. I was considering using a router to make a shallow cut through the formica, then follow it with a circular saw.
I plan to finish off the ends with 1x2 oak by the way.
Thanks in advance.
Greg Guarino