Hi. woodies how hard would swinging louvered cafe doors be to make? I have a router and the basic handtools chisels etc. I tried to buy them local but they had to be custom made so I thought I would take a crack at them.
Sal
Hi. woodies how hard would swinging louvered cafe doors be to make? I have a router and the basic handtools chisels etc. I tried to buy them local but they had to be custom made so I thought I would take a crack at them.
Sal
Make sure you find all the little templates and jigs people have been designing for them over the years, Sal. It takes away some of the Tediousity(tmLJ) of building them. Googlem up!
For hinges, try
Mainly have to cut lots and lots and lots of diagonal cuts. You'll need to make a jig. Google "louvered door jig" and you'll find several options. If you don't mind spending 25 bucks there's a New Yankee Workshop episode on this. .
Got a table or radial saw? If so it's not all that hard. If you don't, it would be.
Forgetting the louvers for a moment, the door frames are made like any other door frame. IIRC, the louvers are normally at 60 degrees. If you can live with 45 degrees - I do - the louvers can be easy too. Here's what I do...
Thanks for the info guys . I thought I might need some type of jig.
Sal
That depends on how difficult a design you use. An adjustable mitre saw that can cut repeatable angles is basically all you need. Yes, it's a little more expensive that a jig, but it's much more capable for future projects than a jig could ever be.
Sal
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One correction: the width of the rabbet and the piece into which the louver slots are cut should be 1 1/16 rather than 1". That's because the louvers - cut from 3/4" stock - will be 1.06 wide...a hair under 1 1/16.
Rockler (and others) have louver bits, and louver guide templates for doing the mortises. Especially the mortise guide is helpful. They even have a faux louver bit that lets you use solid slats and each represents three louvers.
Looks like Rockler knew you wanted to make these and have something for you.
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