I'm building a special work bench, using one of Grizzly's 1.5" thick "butcher block" bench tops. I need to cut two irregular pockets into one edge of the bench to mount equipment.
The top is 25" x 48", and way too big (and heavy) to manuever around my bandsaw. I'm assuming the best approach is to use my trusty ancient B&D saber saw. I'm wondering which the best sort of blade might be to A) minimize the load on the saw, and B) minimize the risk of scorching the maple. I was planning on drilling out the corners to start, which will keep most of the cuts fairly straight. That way I can use a moderately wide blade. I've had good luck with a "fleam" ground blade on softer wood, but I have no idea what it will think of the maple. The saw uses the the old style blades with a hole, not thenewer Bosch T style.
Alternatively, should I use this as an excuse to buy a super-duper new saber saw? If so, what should I look for?
Any ideas, warnings or suggestions would be appreciated.
Thanks!
Doug White