I've bought one of these BeadLock things and have been using over the last day or two. It works, but I'm a little concerned that it might work too well.
It's one of these things:
Observations: It doesn't produce a close fit it produces an exact fit. This makes the joint mighty tight without any glue. The first joint I made I tried to dry fit the tenon and couldn't do it by hand, so I started to whack it with a mallet. Which worked. Once it was about 1/2" or so in it dawned on me that it wasn't going to be easy to get it out again. So I stopped, and then spent several minutes with the mallet whacking the mortised part away from the 'loose' tenon. It is really really tight. If it wasn't for the slightly flattened edges of the tenon I doubt even air would escape.
I'm using, well used - because the job is done now, 1/2" tenons on the side rails of a bench for my CMS. To make life easy I cut all the tenons to length (all sharp leading edges knocked off) and then glued up the mortises in the rails, glued and then whacked in the tenons and let the glue set. Easy stuff, so far. Worked a treat.
Today I fitted the rails (now with tenons) between the rear pair of legs and the front pair. Mucho difficult. Much cursing, whacking and gnashing of teeth. Not helped by the fact that I only have the 'F' type clamps and screwing them tight was almost more than I could do (new clamps tomorrow I think). Anyway it did all pull together but it was difficult.
So, Questions:
Should a joint be such a 'perfect fit? I worry about all the glue getting scraped down to the bottom of the mortise. (not that you would ever get it apart again even if you forgot the glue)
Should I re-drill the mortise with an ever so slightly over sized drill bit on future projects.? (as it is I can't dry fit anything and have to wing it)
And also, if any of you have one of these toys have you had the same problem and what, if anything, did you do?
Thanks (BTW, I think the whole idea of the product is brilliant and it is a breeze to use, so I'm not knocking it - I just want to make it a little more practical)