I have just run a test burn using waste bits of wood.
The 3.5" x 3.5" x 3mm square box section flue enters the gas bottle around the perimeter of the top and enters at an angle of about 7 degree from the vertical. The end of the flue was left square cut, so it leaves a bit of a lip inside the bottle at one side of the flue and flush at its other side - so it forms a bit of a scoop for the gases, if they are made to swirl the right way - anti clockwise.
The air intake is a 3" diameter mild steel pipe, which fits in the top
- in the large hole left by the fitting for the regulator. It hangs down about 2" below the level of the top of the door and sticks out of the top about 15". For now, it is just tack welded in place. The total length of flue is about 3m made entirely from the mild steel box section.
It rises from the bottle at a 7 degree angle to vertical, straightens up to vertical for about a foot, then passes out horizontally through the garage wall, then back to vertical for final 1m. Where it meets the gas bottle, I fitted a short piece of the box section, with a flange to enable it to be removed leaving the main flue in place. On top of the flue I added an upside down V steel bracket and bolted a V shaped bit of alloy sheet on top, to prevent rain coming down the flue.
No matter what was put in it for fuel, it burnt without any visible smoke - all you could see was the heat haze, unless it was over loaded. When over loaded smoke would not only come out of the flue, but also the air in tube. I had to keep all three doors wide open when it first started to heat up, due to the paint burning off the gas bottle, once burned off it was fine. When the fire seat declines, opening the door wide spilled some smoke out, but almost closing it sorted it. I didn't try very hard, but I could not get it glowing hot.
My uninsulated garage (12x24) and workshop (10x16) roofs have been covered on the inside with condensation since the snow/freeze up and it was still dripping quite badly when I first lit the stove. After an hour it had all dried out and the temperature was up to 22 degrees. Outside it was 2.5 degrees. Even the top of the flue outside was too hot to touch.
I did not fit a grate for the test, just set fire to some waste paper and piled a few bits of waste wood on top, in the bottom of the gas bottle. It is all just roughly in place, nothing yet fixed.
So I think I will call that a reasonable success :-)
I'll see if I can't get it working on oil next weekend, and organise some photos - if everyone promises not to laugh at my welding.