Making universal joints

I need two flexible joints. They can have plain bearings. Friction doesn't really matter. I'm not going to pay for them, and approval for buying any will take a mont h of paperwork. I don't see any lying around, so what's the easiest way of making them? I thought I'd make them out of 1 inch steel bar, with a finger going into a slot with a steel pin through them. Like what I have in my so cket set but bigger.

Reply to
Matty F
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Why not just buy a socket set UJ and save a lot of work?

Reply to
harryagain

How important is constant velocity in your application? What sort of angulation will they have to cope with?

Tim

Reply to
Tim+

I just want to drag a skate along a rail, like this:

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but underneath the bus instead! So I need a flexible joint on the skate and another where the pole attaches to the bus.

Reply to
Matty F

I looks like that skate is headed off in the wrong direction! ;-). I presume this is required when there is only a single overhead wire?

Tim

Reply to
Tim+

What about using some thick metal brainding - battery earth straps

Reply to
-- DerbyBorn

Why not just use a drive shaft? I am not sure how it will cope with tension and stretching loads though.

Reply to
Weatherlawyer

Of course! There needs to be a detachable insulated pole so that the skate can be put in the right place. The skate is at 600v potential when lifted off the rail. The upper pole has to be removed before the skate is moved.

Reply to
Matty F

The joints have to have limited movement since the bus might want to go backwards for a bit. Otherwise I'd just drag the skate with a steel wire rope.

Reply to
Matty F

If it is too strong and the thing snags when reversing it could do very serious damage to the mountings

Reply to
-- DerbyBorn

Use the ends of a prop-shaft from a scrapped rear-wheel-drive car?

Reply to
unknown

The few operators in the UK who occasionally used that method of moving trolleybuses using tram routes used shaped iron skates connected by chain links. The appearance of this arrangement meant the device was nicknamed the "The String of Sausages".

G.Harman

Reply to
damduck-egg

Similar ones I have seen use a pair of yokes that are riveted on to the faces of a large hex nut in the centre... should be easy enough to knock up.

Reply to
John Rumm

OK, the job's done. I found some unused 30 year old trolley pole heads. They can revolve all the way around and tilt quite a lot. More importantly, they can conduct a few hundred amps while having a flexible connection:

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Reply to
Matty F

Err - have you *seen* Matty's previous posts? Past evidence suggests that "saving a lot of work" is not high on his agenda.

Reply to
Martin Bonner

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