It's time to do a couple of mason's mitres (using a Unika jig) so I've been looking around for opinions and seen arguments for/against using colorfill, silicone, sanding sealer and slow-set polyurethane adhesive. What's the most reliable way to seal the joints?
Also, is it worth using biscuits to help with the vertical alignment?
You can buy steel clamps consisting of a long bolt to make the joint. You need two clamps per joint. You need a large drill to make the blind holes for the joint. They work very well and allow a small degree of adjustment. Before the clamps were available I used dowels for the job but the clamps make it easier to be accurate and also pull the joint up tighter.
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If you have the time I'd say you want first to use sanding sealer or thinned polyurethane varnish in repeated applications over a day to get a good soaked in depth of water resistance. Then use the slow set poly you mention or one of the double purpose sealants such as Plumbers' Gold (both evilly sticky and an excellent sealant) when doing the jointing[1].
Water will have years to attack so it's best to have 2 lines of defence.
Absolutely and make an extra effort to seal the cuts for the biscuits (more area for moisture attack) and fully back fill with sealant on assembly.
[1] Ideally mask the finished surface near the edge before assembly as it's a bugger to get off without solvents afterwards.
Ideally seal the cut end thoroughly first with something that can soak right in and make it non absorbent. The use a generous helping of glue/filler/sealer when assembling the joint. Cramp it up tight with the dog bone connectors.
Yes I normally do - it makes it easier to keep it all aligned while you do up the dog bones. The alternative it to clamp a couple of bits of scrap wood across the joint to maintain the top surface alignment.
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