I have just received a replacement 2 port actuator for the above and note that the cable is not the same as the original. This had a live, neutral and earth whereas the new one has live, neutral, no earth and 2 additional wires (grey and orange)
I assume that the earth is now not reqd but do not know what the grey/orange are for Can i just cut them back?
The extra wires are connected to a microswitch which closes as the valve opens. If you have several zones, these are normally parallel up and used to switch a live to the boiler to fire it up. The idea is that if any zone opens, the boiler runs. This is the classic S-plan arrangement.
Could it be that you had a kind of sub-zone before? In other words one run from a point downstream of the main CH zone or diverter valve? This could be a reason that the switch isn't used, but it's not a good design because the downstream valve could be open and heat required, but the main one closed.
The correct way to configure this is the S-plan plus arrangement where multiple valves connect to the same place on the plumbing and the microswitch wiring is paralleled.
Possibly you don't have any of this, but I thought it worth mentioning, because it is odd that the switch is not used.
Sorry guys! After checking again I realise I was looking at the wrong cable connections in the junction box. All appears to be in order but I can definitely say that there is no earth for this make of actuator (HPA2) Good link though for future ref
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