Here's the issue - the flue in the living room which has an open fire leaks in to the upstairs bedroom, possibly via the flue which backs on to the flue from the living room. Only leaks when just starting the fire or when it's dying down, suggesting that the hole is at least small enough that the smoke goes straight past it when it's operating at full temperature. The leak didn't even show up with a smoke test, only with a real fire. The flue in the bedroom where the smoke appears has had a vented cap put on it - I very much doubt the smoke is just going in via the top, as smoke going down like that seems to defy the laws of physics too much!
But nevertheless, too unsafe and unpleasant to use at all until we can come up with a solution. The house is 300+ years old and listed, so I'd rather avoid any dismantling/rebuilding as they would involve a very drawn out process with the planners.
The opening at the bottom is approx 36"x36", and at the bottom the flue is quite large (at least for the first 10' or so - big enough to climb up that bit).
However, by the time to you get to the top, the flue has narrowed to about 7 1/2" - preventing the installation of an 8" flexible steel liner. I've explored lining systems such as Edlfast, but they can't cope with the large and irregular shape at the bottom where the leak appears to be. Regs seems to suggest you are required to have at least 8" for an open fire (and possibly bigger given the size of the opening).
Having had conflicting advice from numerous firms, I'd appreciate any help you can provide.