At last I got around to replacing the panel in the basement. Although the old one (Cutler-Hammer CH about 30 years old) still had one breaker space available, there was just no room to work in it and I needed still more spaces. Moreover, many of the holes in the bus bar had two or more wires, which I understand is not good.
This panel had only branch-circuit breakers, the "Main Switch" (tied
100A breakers) being in a panel in the garage (back-to-back with the meter), with that panel containing just one other breaker feeding the garage lights and outlets.The first thing I noticed was that when I switched off that "Main Switch" in the garage, the garage circuits were still live; IOW, the breaker for the garage circuits were connected directly to the meter. So the "Main Switch" is not really a *Main* switch.
When I started ripping out the wires (previously labeled) from the panel in the basement, I discovered things I had not noticed before because it was just too crowded to see or because I had never checked:
(a) The box bonding screw was not screwed down, so was the box even grounded properly?
(b) The ground conductor from the panel in the garage was not connected to anything: it was just folded back on itself and stuffed into a corner, hidden by branch-circuit wiring. (The branch circuits nevertheless had grounds, because their neutrals and their grounds were both connected to the one bus bar that was connected to the neutral conductor from the panel in the garage.)
Was this kosher at the time it was done (30+ years ago)? My understanding is that now the "Main Switch" in the garage would be considered the "Service Disconnect", the main breaker in the new panel I have installed would be the "Main", and there should be separate ground and neutral buses in the panel in the basement (now technically a sub-panel). Have I got this werong?
The new panel (32-space 200A CH) has separate neutral and ground buses. I connected the neutral from the panel in the garage to the neutral bus and the ground to the ground bus, but did not connect them together in this panel. Is this correct?
Perce