Yes, this is wayyyyy overboard for many of you, but us farmers are used to doing things like this. However, this one is a little overwhelming even to me. I have a barn that is a steel barn with wood framing. It's roughly 70 feet long and 30 feet wide. The bottom is where animals used to go, and was originally rock walls. The top is a heavily built wooden frame with tin on the sides and roof.
The problem is that the rock foundation is gone on one side and one end. All that is holding it up are the oak 6x6 posts in the center, but the corner where the both missing walls are, settled about 30 inches and was literally floating. When I bought this farm, one of the first things I did was shove a few massive rocks under that corner to keep it from settling more. Today I decided to see if I could lift it. Using a common Hi Lift tractor jack, I was able to raise that corner about 15 inches, or half the height it needs to be raised to get back to normal. Lifting that 15" not only had my eyes bulging out to operate the jack, but caused the jack to bend. However, I have it stabalized now, using a stack of concrete blocks under that corner.
My plan is to get it close to normal height and put railroad timbers (ties) on end under the corner, and at 12 foot spacing along the wall. Because there is still part of the old rock foundation below the ground level, I can not dig them into the ground, but instead plan to use 45 deg. braces on the top where the post meets the barn frame, then pour concrete around the post bases, and embed the cement into the old rock. Once it's close to normal height, I can then run horizontal treated 2X8's from post to post. I dont plan to get this barn exactly level, but with some shims, (and some luck) it should be close.
I am not sure what I will do once it's all back on posts. I have considered concrete block, re-using the old rocks with mortar, pouring concrete walls, or just using treated wood for the underground (and above ground, since it's built into a hill, walls). At this point, the wood seems the easiest.
Either way, I am posting this because I need more jack power. I have a 20 ton bottle jack, but those things lift so little at a time. I believe I can only lift 4 inches before I have to put more blocking under the jack for another 4". The tractor jack is not strong enough and neither am I to lift any higher with that jack. I do also have some of those old screw jacks, but those things are harder to use than bottle jacks, but will come in handy for temporary posts.
Does anyone have any idea what other jacks are available for this sort of thing? I need POWER, and lots of it, because my tractor loader would not even lift it, and I can easily life a one ton round bale with it.
The other question is how much does something like this actually weigh? It's all Oak framed, an covered with steel barn siding. The sill plate as well as the floor joists are 2x8 (actual size, rough cut timbers). There is also a bad section in the sill plate (about 8 feet) where I will have to attach a large timber when I lift at that point. I should note that lifting this will be a slow process and I wont be lifting the whole building at one time. The barn will flex as I lift at different points, and I'll be doing most of the lifting from the outside until it is stabalized. Then I will work on the posts under the building, which appear strong but some of the support beams have dropped off the outer walls and are suspended in the air, only jammed under those posts.
Mark